Product Description

Top quality Semi-sealed Belt Drive Linear module actuator for medical machine

Product description:

The working principle of the synchronous belt linear module is: the belt is installed on the transmission shaft on both sides of the linear module, and as a power input shaft, a slider for increasing equipment workpiece is fixed on the belt. When there is input, the slider is moved by driving the belt. Generally, the synchronous belt linear module has a specific design, and can control the elasticity of the belt movement on its side, which is convenient for the debugging of the equipment in the production process.

        The synchronous belt linear module can choose to increase the rigid CZPT rail according to different load needs to increase the rigidity of the linear module. Different specifications of linear modules have different upper load limits.

        The accuracy of the synchronous belt linear module depends on the quality of the belt and the processing process in the combination. The control of the power input will also affect its accuracy.
 

Product name	linear module	Product model	TMP5
Product type	Semi-sealed belt drive	Repeatability Accuracy	±0.04
Lead	32mm	Maximum Speed	267mm/s
Max Payload	Horizontal 10kg	Rated thrust	42N
Stroke range	100-800mm	Maximum Static Torque	0.32N.m
Belt width	9mm	Linear guide	W24*H8.5mm
Home sensor	Outside	Drive Motor	Servo Motor
Motor Position	Exposed/Lower Side/Right Side/Left Side	Sensor	Inside/Outside/No Sensor
Linear Module Installation Way	Horizontal/Wall Installation	Warranty	12 Months
Delivery Time	12-15 Days, According to Quantity	OEM/drawing/solution	Available
Product advantage	High precision, heavy load, more stable, qualified raw material, low cost, short lead time, quick assemble&disassemble, easy maintenance
Application equipment	Car polisher machine, metal polishing machine, medical equipment, textile machine, food grabbing machine, laser cutting machine, 3D printing device, labeling machine, assembly equipment, welding euipment, testing equipment, carrying machine, all the automation equipment .

Product pictures: 

Product detailes:

Range of application:

 It can be used in combination with single or multiple axes. It is easy to match the required workpieces in various industries and it becomes a simple and practical mechanical arm. It is mainly used in dustfree workshops or special fields such as electronics and medical equipment, such as film, Depreciation, IC printing, CCD on-line inspection, precise positioning detection of soldering automation equipment, laser plus(laser cutting/laser marking/laser engraving/laser drilling,etc.) precision assembly, precision machine tools, semiconductor production equipment, location detection, electronic production equipment , and 3D printing equipment and other fields.

Production and testing:

Packing and shipping:

1. For Sample or small order, less than 45kg, we suggest to ship by express. (door to door, convenient) 

2. For small order or big order, between 45-200kg, we suggest to ship by air. (fastest and safest,but a little expensive)

3. For big order, more than 200kg, we suggest to ship by sea. (cheapest, but long time)

Our  Factory:

  ZheJiang CZPT Precision Technology Co., Ltd. (called “Tiayo”) located in HangZhou, ZheJiang , nearby HangZhou HangZhou International Airport where runs the second maglev train in China. Tiayo is a China-based company, established in 2007, specializing in R&D, production, marketing, project consultancy of linear actuators and motors, mainly serve the automation industry. 

  For over 11 years, we focus on providing high quality products, excellent after sales service and full solutions of automation machine. Our well-quipped facilities, excellent quality control system gained good reputation of overseas and domestic clients.

 As for now, our linear actuators have been widely used in PC, LCD, PCB, LED, PDP, biotechnology, semiconductor, automotive, optical, food, medical, energy and related industries.

 Tiayo will initiate the second phase of our development strategy, “reasonable price, efficient production time and lifelong time after sales service” is our tenet. We desire to meet more professional business partners to make industrial automation better together.

Our Exhibition:

Tiayo aims to be linear transmission,pneumatic components & vacuum components provider,meanwile we are a linear module manufacturer. We hope to provide a full solution for automation industry to make powerful future. 

Our Service:

1. Our products use high-quality materials and adopt mature processing methods.
2. The products of each series are very rich. If you don’t see them on the page, please contact customer service.
3. Our products provides 1 year warranty. 
4. We can accept customized processing only if you provide drawings.
5. Our quotation is ex-factory unit price. Freight needs to be borne by you. Please consult the freight.
6. Under normal circumstances, the goods will be delivered within 20 days.
7. Our company always listens to your suggestions, if your opinions are favorable.

FAQ:

1. Q: Your products looks nice, can I get a full product catalog with specification for study?
    A: Yes, pls contact our TIAYO sales team.

2. Q: Can you tell me what is your company main business?
    A: Our factory mainly manufacture linear modules/actuators/motors, OEM is available .

3. Q: Which famous enterprise use your machines?
    A: There are BYD,Foxconn, LENS Technology, HUAWEI/Apple/OPPO/Vivo, etc. supply chain manufacturers are our key account .                                              

4. Q: If so, is it possible get sample machines before trial order?
     A: Yes, pls tell your detailed requirements to TIAYO sales team, we can modify the 3D drawing, prepare 1 or pair of customized sample for you .
   
5. Q: Good, how long is your lead-time?
    A: 7 working days for sample prepare, 12-15 working days for bulk order(Confirm each bill of international payment need extra 3 working days)

6. Q: Sounds good, how long is the warranty period of your machines?
    A: 12-months warranty is provided for our linear modules/actuators/motors, strictly based on sales contract.

7. Q: Wow, I want to do business with your company, what kind of payment terms should I use ?
    A: Sample order, trial order, repeat order, we accept T/T payment, 30% deposit pay in advance, 70% balance pay before transportation.(L/C payment only available for designated countries’client)

8. Q: What is the best shipment way for your products?
    A: For samples, the best delivery way is via airplane transport(or land transport),takes 1 week transfer to destination airport, for large quantity, the best shipping way is via CZPT ship(or land transport), takes 1 month to destination port. The nearest sea port is HangZhou/HangZhou.

9. Q: Why choose us?
    A: With more than 11 years experience of linear modules .

The Functions of Splined Shaft Bearings

Splined shafts are the most common types of bearings for machine tools. They are made of a wide variety of materials, including metals and non-metals such as Delrin and nylon. They are often fabricated to reduce deflection. The tooth profile will become deformed with time, as the shaft is used over a long period of time. Splined shafts are available in a huge range of materials and lengths.

Functions

Splined shafts are used in a variety of applications and industries. They are an effective anti-rotational device, as well as a reliable means of transmitting torque. Other types of shafts are available, including key shafts, but splines are the most convenient for transmitting torque. The following article discusses the functions of splines and why they are a superior choice. Listed below are a few examples of applications and industries in which splines are used.
Splined shafts can be of several styles, depending on the application and mechanical system in question. The differences between splined shaft styles include the design of teeth, overall strength, transfer of rotational concentricity, sliding ability, and misalignment tolerance. Listed below are a few examples of splines, as well as some of their benefits. The difference between these styles is not mutually exclusive; instead, each style has a distinct set of pros and cons.
A splined shaft is a cylindrical shaft with teeth or ridges that correspond to a specific angular position. This allows a shaft to transfer torque while maintaining angular correspondence between tracks. A splined shaft is defined as a cylindrical member with several grooves cut into its circumference. These grooves are equally spaced around the shaft and form a series of projecting keys. These features give the shaft a rounded appearance and allow it to fit perfectly into a grooved cylindrical member.
While the most common applications of splines are for shortening or extending shafts, they can also be used to secure mechanical assemblies. An “involute spline” spline has a groove that is wider than its counterparts. The result is that a splined shaft will resist separation during operation. They are an ideal choice for applications where deflection is an issue.
A spline shaft’s radial torsion load distribution is equally distributed, unless a bevel gear is used. The radial torsion load is evenly distributed and will not exert significant load concentration. If the spline couplings are not aligned correctly, the spline connection can fail quickly, causing significant fretting fatigue and wear. A couple of papers discuss this issue in more detail.

Types

There are many different types of splined shafts. Each type features an evenly spaced helix of grooves on its outer surface. These grooves are either parallel or involute. Their shape allows them to be paired with gears and interchange rotary and linear motion. Splines are often cold-rolled or cut. The latter has increased strength compared to cut spines. These types of shafts are commonly used in applications requiring high strength, accuracy, and smoothness.
Another difference between internal and external splined shafts lies in the manufacturing process. The former is made of wood, while the latter is made of steel or a metal alloy. The process of manufacturing splined shafts involves cutting furrows into the surface of the material. Both processes are expensive and require expert skill. The main advantage of splined shafts is their adaptability to a wide range of applications.
In general, splined shafts are used in machinery where the rotation is transferred to an internal splined member. This member can be a gear or some other rotary device. These types of shafts are often packaged together as a hub assembly. Cleaning and lubricating are essential to the life of these components. If you’re using them on a daily basis, you’ll want to make sure to regularly inspect them.
Crowned splines are usually involute. The teeth of these splines form a spiral pattern. They are used for smaller diameter shafts because they add strength. Involute splines are also used on instrument drives and valve shafts. Serration standards are found in the SAE. Both kinds of splines can also contain a ball bearing for high torque. The difference between the 2 types of splines is the number of teeth on the shaft.
Internal splines have many advantages over external ones. For example, an internal spline shaft can be made using a grinding wheel instead of a CNC machine. It also uses a more accurate and economical process. Furthermore, it allows for a shorter manufacturing cycle, which is essential when splining high-speed machines. In addition, it stabilizes the relative phase between the spline and thread.

Manufacturing methods

There are several methods used to fabricate a splined shaft. Key and splined shafts are constructed from 2 separate parts that are shaped in a synchronized manner to transfer torque uniformly. Hot rolling is 1 method, while cold rolling utilizes low temperatures to form metal. Both methods enhance mechanical properties, surface finishes, and precision. The advantage of cold rolling is its cost-effectiveness.
Cold forming is 1 method, as well as machining and assembling. Cold forming is a unique process that allows the spline to be shaped to the desired shape. The resulting shape provides maximum contact area and torsional strength. Standard splines are available in standard sizes, but custom lengths can also be ordered. CZPT offers various auxiliary equipment, such as mating sleeves and flanged bushings.
Cold forging is another method. This method produces long splined shafts that are used in automobile propellers. After the spline portion is cut out, it is worked on in a hobbing machine. Work hardening enhances the root strength of the splined portion. It can be used for bearings, gears, and other mechanical components. Listed below are the manufacturing methods for splined shafts.
Parallel splines are the simplest of the splined shaft manufacturing methods. Parallel splines are usually welded to shafts, while involute splines are made of metal or non-metals. Splines are available in a wide variety of lengths and materials. The process is usually accompanied by a process called milling. The workpiece rotates to produce the serrated surface.
Splines are internal or external grooves in a splined shaft. They work in combination with keyways to transfer torque. Male and female splines are used in gears. Female and male splines correspond to 1 another to ensure proper angular correspondence. Involute splines have more surface area and thus are stronger than external splines. Moreover, they help the shaft fit into a grooved cylindrical member without misalignment.
A variety of other methods of manufacturing a splined shaft can be used to produce a splined shaft. Spline shafts can be produced using broaching and shaping, 2 precision machining methods. Broaching uses a metal tool with successively larger teeth to remove metal and create ridges and holes in the surface of a material. However, this process is expensive and requires special expertise.

Applications

The splined shaft is a mechanical component with a helix-like shape formed by the equal spacing of grooves in a circular ring. The splines can either have parallel or involute sides. The splines minimize stress concentration in stationary joints and can be used in both rotary and linear motion. In some cases, splines are rolled rather than cut. The latter is more durable than cut splines and is often used in applications requiring high strength, accuracy, and smooth finish.
Splined shafts are commonly made of carbon steel. This alloy steel has a low carbon content, making it easy to work with. Carbon steel is a great choice for splines because it is malleable. Generally, high-quality carbon steel provides a consistent motion. Steel alloys are also available that contain nickel, chromium, copper, and other metals. If you’re unsure of the right material for your application, you can consult a spline chart.
Splines are a versatile mechanical component. They are easy to cut and fit. Splines can be internal or external, with teeth positioned at equal intervals on both sides of the shaft. This allows the shaft to engage with the hub around the entire circumference of the hub. It also increases load capacity by creating a constant multiple-tooth point of contact with the hub. For this reason, they’re used extensively in rotary and linear motion.
Splined shafts are used in a wide variety of industries. CZPT Inc. offers custom and standard splined shafts for a variety of applications. When choosing a splined shaft for a specific application, consider the surrounding mated components, torque requirements, and size requirements. These 3 factors will make it the ideal choice for your rotary equipment. And you’ll be pleased with the end result!
There are many types of splines and their applications are endless. They transfer torque and angular misalignment between parts, and they also enable the axial rotation of assembled components. Therefore, splines are an essential component of machinery and are used in a wide range of applications. This type of shaft can be found in various types of machines, from household appliances to industrial machinery. So, the next time you’re looking for a splined shaft, make sure you look for a splined one.