Product Description

1.Feature and advantage:

Theme Park  Mini Track Train/ Locomotive with 120 Seats  

Manufacturer for Amusement Rides Mini Diesel  Track Train with High quality & conpetitive price you. Customer is welcome to visit our new showroom and factory located in HangZhou City, China. 

2.Specifications

DST01-7C-120B Open-type Sightseeing Mini Train

Gauge: 762/900/1435mm
Marshalling:  locomotive +coal water truck  + carriage*3
Speed: 10km/h
Crew: 40 *3=120
Mat limit slope: 30 per thousand
Restriction curve radius: 30m 
Power: diesel generating set (Cummins) 

2.1 Ambient conditions and vehicle parameters

1) Project location height is not more than 2000 meters above sea level.
2) The air temperature is between -10 and 40 degree.
3) Electronic components must not be activated without dehumidification in relative humidity greater than 95% or condensation.
4) Vehicles should be CZPT to withstand the invasion of wind and sand and the resistance to salt spray
5) Line gauge: 762mm
6) Limiting slope: 30 ‰ (reduction calculations for curves)
7) The radius of the line longitudinal curve is 200m
8) Line minimum curve radius 40m, difficult area 30m
   

              
2.2 Vehicle parameters

1) Style: European classical (see attachment renderings)
2) Gauge: 762mm
3) Formation mode: locomotive + coal water truck + compartment + compartment + compartment + compartment
4) Group size 38.2m (length) x 1.9m (width) x 2.8m (height)
5) Passenger Capacity: 128 seats
6) Limit curve radius: 40m, difficult section (station) 30m
7) Limit slope: <= 30‰, curve section needs to perform this calculation
8) Speed: 0-10km/H
9) Emergency braking distance: <4m
10) Xihu (West Lake) Dis.d tour system: The host is located on the bridge of the locomotive, the audio is located in each compartment, playing background music, site broadcast, temporary voice notification
11) Overall dimensions mm: 10170 (length) * 2000 (width) * 2830 (high)
12) Driver’s seat: seated 2 seats
13) Structure: Q235 profile, steel plate welding
14) Locomotive axis sequence: 2-2-0
15) Drive system:
16) Coal Waterwheels: Power Bogies
17) Drive Motor : 7.5KW*4 Variable Frequency Motor
18) Speed control method: frequency conversion speed control touch screen + plc + inverter S curve acceleration vector control 19) Main power source: CZPT diesel generator set 80kw, Stanford generator
20) Braking system: Working brake: Regenerative braking (motor fed brake) Emergency, parking brake: Electropneumatic braking
21) Forward driving video (improving driver’s view)
22) EffectSmokestack effect of continuous smoke \steam whistle\copper bell (12 inches)
23) Overall dimensions mm: 6.2 (L) * 1900 (W) * 2800 (H)
24) Cabin form: semi-open type, on both sides of the car, with car steps
25) Minimum height of passenger area: 1800mm
26) Floor height: 600mm (rail surface)
27) Step height: 400mm (rail surface)
28) Structure: Q235 profile, sheet metal welding, roof FRP composite
29) Running system: Bogie form (with automatic emergency braking)
30) Renovation: Roof interior wallsolid wood buckle + wood paint (6 degrees) Floor: bamboo plastic plate + pattern aluminum
31)Seats: 32 seats (wooden seats) Lamps: Antique LED Ceiling Lights Sound: Wood Effect Ceiling Speakers
32)Car side railing: solid wood (weathering wood oil 6 degrees)
33)Side door: 8 sided, FRP CZPT (inside solid wood) End window: Solid wood pHangZhou window
34)Urveillance: Camera (recording) 2pcs/car
35) European metal corner flower on the roof: 16 handrails on and off: 304 stainless steel
36)Weather curtain: transparent shutter (removable, fast retractable)

2.3 Company profile

HangZhou dising technologies Co., Ltd.Is located in the east lake new technology development zone in HangZhou, ZheJiang province.It is a professional supplier of tourist attraction, theme park, characteristic town, and commercial block slow rail transit system;Our service covers the whole process of slow rail transit system survey and design, special track vehicle design and so on.
We promise to improve our professional skills and be based on a careful design attitude, a profound understanding of customer needs and a rich experience in project implementation, to provide customers with high quality and reliable products and economic and reasonable projects.

2.4 Products Series

In the years of industry experience, the company created the ZheJiang tenyun steam locomotive replica plate, the Tianya  corner scenic spot in ZheJiang , the HangZhou Yuet square project, the tram, the ZheJiang lling National Agricultural Park sightseeing train, the Xihu (West Lake) Dis. Lu Jia Village sightseeing small train and so on. The main products covers 3 kinds of landscapes:tourism. Sightseeing trains, sightseeing trams and locomotives 3 kinds of landscapes.

1. Electric Train Sets
2. Electric Locomotive
3. Fun Train
4. Sightseeing Mini Train
5. Tram

5. Delivery and Shipment

Shipping by sea: Around 4 weeks to arrive.
Delivery Time: Around 30 working days after receipt of deposit.
MOQ: 1 set.
Payment Term:  30% T/T deposit, 70% T/T before delivery.

6. Warranty and post service 

Mini Electric Trackless Train for Tourist: 1 year full warranty,offer FREE components under EXW shipped term.
oversea engineer aftre sale service available

7. FAQ

Q1. What is your terms of packing?

A: Generally, we pack our goods in neutral white boxes and brown cartons. If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.

Q2. What is your terms of payment?

A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.

Q3. What is your terms of delivery?

A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time?

A: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q5. Can you produce according to the samples?

A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?

A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q7. Do you test all your goods before delivery?

A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?

A:1. We keep good quality and competitive price to ensure our customers benefit ;

2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

What Are the Advantages of a Splined Shaft?

If you are looking for the right splined shaft for your machine, you should know a few important things. First, what type of material should be used? Stainless steel is usually the most appropriate choice, because of its ability to offer low noise and fatigue failure. Secondly, it can be machined using a slotting or shaping machine. Lastly, it will ensure smooth motion. So, what are the advantages of a splined shaft?
Stainless steel is the best material for splined shafts

When choosing a splined shaft, you should consider its hardness, quality, and finish. Stainless steel has superior corrosion and wear resistance. Carbon steel is another good material for splined shafts. Carbon steel has a shallow carbon content (about 1.7%), which makes it more malleable and helps ensure smooth motion. But if you’re not willing to spend the money on stainless steel, consider other options.
There are 2 main types of splines: parallel splines and crowned splines. Involute splines have parallel grooves and allow linear and rotary motion. Helical splines have involute teeth and are oriented at an angle. This type allows for many teeth on the shaft and minimizes the stress concentration in the stationary joint.
Large evenly spaced splines are widely used in hydraulic systems, drivetrains, and machine tools. They are typically made from carbon steel (CR10) and stainless steel (AISI 304). This material is durable and meets the requirements of ISO 14-B, formerly DIN 5463-B. Splined shafts are typically made of stainless steel or C45 steel, though there are many other materials available.
Stainless steel is the best material for a splined shaft. This metal is also incredibly affordable. In most cases, stainless steel is the best choice for these shafts because it offers the best corrosion resistance. There are many different types of splined shafts, and each 1 is suited for a particular application. There are also many different types of stainless steel, so choose stainless steel if you want the best quality.
For those looking for high-quality splined shafts, CZPT Spline Shafts offer many benefits. They can reduce costs, improve positional accuracy, and reduce friction. With the CZPT TFE coating, splined shafts can reduce energy and heat buildup, and extend the life of your products. And, they’re easy to install – all you need to do is install them.

They provide low noise, low wear and fatigue failure

The splines in a splined shaft are composed of 2 main parts: the spline root fillet and the spline relief. The spline root fillet is the most critical part, because fatigue failure starts there and propagates to the relief. The spline relief is more susceptible to fatigue failure because of its involute tooth shape, which offers a lower stress to the shaft and has a smaller area of contact.
The fatigue life of splined shafts is determined by measuring the S-N curve. This is also known as the Wohler curve, and it is the relationship between stress amplitude and number of cycles. It depends on the material, geometry and way of loading. It can be obtained from a physical test on a uniform material specimen under a constant amplitude load. Approximations for low-alloy steel parts can be made using a lower-alloy steel material.
Splined shafts provide low noise, minimal wear and fatigue failure. However, some mechanical transmission elements need to be removed from the shaft during assembly and manufacturing processes. The shafts must still be capable of relative axial movement for functional purposes. As such, good spline joints are essential to high-quality torque transmission, minimal backlash, and low noise. The major failure modes of spline shafts include fretting corrosion, tooth breakage, and fatigue failure.
The outer disc carrier spline is susceptible to tensile stress and fatigue failure. High customer demands for low noise and low wear and fatigue failure makes splined shafts an excellent choice. A fractured spline gear coupling was received for analysis. It was installed near the top of a filter shaft and inserted into the gearbox motor. The service history was unknown. The fractured spline gear coupling had longitudinally cracked and arrested at the termination of the spline gear teeth. The spline gear teeth also exhibited wear and deformation.
A new spline coupling method detects fault propagation in hollow cylindrical splined shafts. A spline coupling is fabricated using an AE method with the spline section unrolled into a metal plate of the same thickness as the cylinder wall. In addition, the spline coupling is misaligned, which puts significant concentration on the spline teeth. This further accelerates the rate of fretting fatigue and wear.
A spline joint should be lubricated after 25 hours of operation. Frequent lubrication can increase maintenance costs and cause downtime. Moreover, the lubricant may retain abrasive particles at the interfaces. In some cases, lubricants can even cause misalignment, leading to premature failure. So, the lubrication of a spline coupling is vital in ensuring proper functioning of the shaft.
The design of a spline coupling can be optimized to enhance its wear resistance and reliability. Surface treatments, loads, and rotation affect the friction properties of a spline coupling. In addition, a finite element method was developed to predict wear of a floating spline coupling. This method is feasible and provides a reliable basis for predicting the wear and fatigue life of a spline coupling.

They can be machined using a slotting or shaping machine

Machines can be used to shape splined shafts in a variety of industries. They are useful in many applications, including gearboxes, braking systems, and axles. A slotted shaft can be manipulated in several ways, including hobbling, broaching, and slotting. In addition to shaping, splines are also useful in reducing bar diameter.
When using a slotting or shaping machine, the workpiece is held against a pedestal that has a uniform thickness. The machine is equipped with a stand column and limiting column (Figure 1), each positioned perpendicular to the upper surface of the pedestal. The limiting column axis is located on the same line as the stand column. During the slotting or shaping process, the tool is fed in and out until the desired space is achieved.
One process involves cutting splines into a shaft. Straddle milling, spline shaping, and spline cutting are 2 common processes used to create splined shafts. Straddle milling involves a fixed indexing fixture that holds the shaft steady, while rotating milling cutters cut the groove in the length of the shaft. Several passes are required to ensure uniformity throughout the spline.
Splines are a type of gear. The ridges or teeth on the drive shaft mesh with grooves in the mating piece. A splined shaft allows the transmission of torque to a mate piece while maximizing the power transfer. Splines are used in heavy vehicles, construction, agriculture, and massive earthmoving machinery. Splines are used in virtually every type of rotary motion, from axles to transmission systems. They also offer better fatigue life and reliability.
Slotting or shaping machines can also be used to shape splined shafts. Slotting machines are often used to machine splined shafts, because it is easier to make them with these machines. Using a slotting or shaping machine can result in splined shafts of different sizes. It is important to follow a set of spline standards to ensure your parts are manufactured to the highest standards.
A milling machine is another option for producing splined shafts. A spline shaft can be set up between 2 centers in an indexing fixture. Two side milling cutters are mounted on an arbor and a spacer and shims are inserted between them. The arbor and cutters are then mounted to a milling machine spindle. To make sure the cutters center themselves over the splined shaft, an adjustment must be made to the spindle of the machine.
The machining process is very different for internal and external splines. External splines can be broached, shaped, milled, or hobbed, while internal splines cannot. These machines use hard alloy, but they are not as good for internal splines. A machine with a slotting mechanism is necessary for these operations.