Product Description
MM-MT210S / Universal Milling Machine / Milling Machine / Turret Milling Machine / RAM Milling Machine / Drilling Milling Machine / Bed-type Milling Machine / Conventional Milling Machine / Vertical Milling Machine / Multi-purpose Milling Machine / Tool Milling Machine / Toolroom Milling Machine
Manual Cheap Vertical Universal Milling Machine Processing (MM-MT210S)
This kind of MM-MT210S is rigid Universal Swivel Head Milling Machine featuring Servo Motor drive feed and rapid feed in all 3 axes. Such powerful heavy-duty universal milling machine with moveable arm and High versatility due to horizontal and vertical milling performance which is been made in ISO9001 factory from CZPT MACHINE with CE Safety Certification.
Rigid Universal Swivel Head Milling Machine with Servo Motor Drive Feed For Excellent Machining Accuracy
Main Feature :
Convincing Arguments : Quality, Efficiency and Price
- Servo-Motor Drive in X-axis, Y-axis and Z-axis
- Versatile range of applications include horizontal and vertical milling performance
- Rugged machine construction
- Feed system with Servo-motor, continuously controllable
- Logical, clearly arranged gearshift for speed change
- Heavy, solid design using premium cast meehanite
- Hardened and polished guide-ways guarantee top accuracy
- Setting of the required feed speed by potentiometer on the control panel
- Finely graduated feeds in all axis driven by advanced Servo-Motor
- Universal milling head system Huron “adjusts to various angles”
- Complete with rapid feed in X-axis, Y-axis and Z-axis to reduce downtime
- Coolant system
- Smooth action due to polished gearwheels running in an oil sump
- Table feed in X-axis, Y-axis and Z-axis automatic
- Both Vertical Milling and Horizontal Milling
- All guides tempered and adjustable using V-ledges
- Machine body in heavy cast iron construction for vibration-free working
- Working Table can Tilt-able 45 degree is optional spare part
- 3-axis Digital Position Indicator is optional spare part
- Certificate of Original (CO, FORM A, FORM E, FORM F )
Technical Data :
| Product Name : | Universal Swivel Head Milling Machine with Servo Motor |
| Product Item : | MM-MT 210S |
| Table Size : | 1370 X 320 mm |
| Max. Load Capacity of Table : | 350 KGS |
| T-slot Size : | 3 Pieces X 14 mm (width) X 80 mm (distance) |
| Distance Spindle to Table (Vertical) : | 260- 660 mm |
| Distance Spindle to Table (Horizontal) : | 75 – 475 mm |
| Distance Spindle to Column : | 305 – 805 mm |
| Work Table Tilt-able : | -45 degree to +45 degree (optional) |
| Horizontal Spindle | |
| Spindle Taper (Horizontal) : | ISO 40 (DIN2080) |
| Spindle Speed (Horizontal) : | 35 – 1500 RPM (12 steps) |
| Max. Travel of Arm : | 400 mm |
| Vertical Milling Head | |
| Spindle Taper (Vertical) : | ISO 40 (DIN2080) |
| Spindle Speed (Vertical) : | 45 – 1660 RPM (11 steps) |
| Milling Head Swivel Range : | ± 360 degree |
| Travels | |
| Max. Travel Longitudinal (X): | 1000 mm |
| Max. Travel Cross (Y) : | 380 mm |
| Max. Travel Vertical (Z) : | 400 mm |
| Feed Speed Longitudinal : | 30 – 830 mm/min |
| Feed Speed Cross : | 30 – 830 mm/min |
| Feed Speed Vertical : | 23 – 625 mm/min |
| Rapid Feed X-axis : | 1335 mm / min |
| Rapid Feed Y-axis : | 1335 mm / min |
| Rapid Feed Z-axis : | 1000 mm / min |
| Drive Capacity | |
| Main Motor (Horizontal) : | 3000 W |
| Main Motor (Vertical) : | 3000 W |
| Motor Rating X-axis Feed : | 10 Nm (Servo Motor) |
| Motor Rating Y-axis Feed : | 10 Nm (Servo Motor) |
| Motor Rating Z-axis Feed : | 10 Nm (Servo Motor) |
| Coolant Pump Motor : | 90 W |
| Gross Weight : | 2185 KGS |
| Packing Size : | 2000 X 1980 X 2200 mm |
| Standard Accessory : | Servo Motor, Milling Arbor, Coolant System, Machine Light, Central Lubrication, Drawbar M16, Tools and Toolbox |
We are Recognized OEM / ODM manufacturer cooperation with world Famous Germany Machinery Companies for more than 25 years, As a result, Our Team has Prodessional Experience and Innovation Technology to support customers in worldwide. If you want to buy Machine Tools, Welcome to visit our company website to send your enquiry to us, Our team is willing to cooperate with you together.
FAQ
1.Question : Are you a factory or trading company ?
Answer: We are an SGS recognized OEM/ODM manufacturer factory with export license. We have an outstanding and experienced team made up of “A” player who have a passion for doing something great to create more value for customers world-wide.
2. Question : Why choose cooperate with us ?
Answer : — Right people, Right product, Right price ;
— Company-wide customer awareness ;
— Reliable Quality and All components from world leading suppliers ;
— Cost-effective export infrastructure and total supply chain management ;
3. Question : Where is your factory located ? How can I visit there ?
Answer: With an ISO90001 certified factory located in HangZhou city , ZheJiang Province , P.R. China . It takes about 2 hours from ZheJiang by train. It is very pleasure for clients to visit us.
4. Question : Can you do OEM ?
Answer : Yes, we have the ability to do OEM / ODM to meet clients’ requirements.
5 Question : How can I get some product samples ?
Answer : We are honored to offer you good product samples. New clients are expected to pay for the product sample cost and the international transportation cost. Product Sample cost would be deducted from the customers’ next mass production purchase order in future.
6. Question : How does your factory do regarding quality control ?
Answer : Assuring Quality is our dignity and quality control engineers specially be responsible for quality checking in each process such as Incoming Quality Control , In Process Quality Control , Outgoing Quality Control , Environment Control, Product Traceability System , Internal Audits & Calibration, Equipment Control & Maintenance , Control of Non-Conforming Materials and etc.
7. Question : What is the average delivery time ?
Answer : Most of the time, it would be around 1 week since after confirm receiving customers’ contract money. For mass production purchase order at big quantity, the delivery time could be discussed with each other case by case.
An Overview of Worm Shafts and Gears
This article provides an overview of worm shafts and gears, including the type of toothing and deflection they experience. Other topics covered include the use of aluminum versus bronze worm shafts, calculating worm shaft deflection and lubrication. A thorough understanding of these issues will help you to design better gearboxes and other worm gear mechanisms. For further information, please visit the related websites. We also hope that you will find this article informative.
Double throat worm gears
The pitch diameter of a worm and the pitch of its worm wheel must be equal. The 2 types of worm gears have the same pitch diameter, but the difference lies in their axial and circular pitches. The pitch diameter is the distance between the worm’s teeth along its axis and the pitch diameter of the larger gear. Worms are made with left-handed or right-handed threads. The lead of the worm is the distance a point on the thread travels during 1 revolution of the worm gear. The backlash measurement should be made in a few different places on the gear wheel, as a large amount of backlash implies tooth spacing.
A double-throat worm gear is designed for high-load applications. It provides the tightest connection between worm and gear. It is crucial to mount a worm gear assembly correctly. The keyway design requires several points of contact, which block shaft rotation and help transfer torque to the gear. After determining the location of the keyway, a hole is drilled into the hub, which is then screwed into the gear.
The dual-threaded design of worm gears allows them to withstand heavy loads without slipping or tearing out of the worm. A double-throat worm gear provides the tightest connection between worm and gear, and is therefore ideal for hoisting applications. The self-locking nature of the worm gear is another advantage. If the worm gears are designed well, they are excellent for reducing speeds, as they are self-locking.
When choosing a worm, the number of threads that a worm has is critical. Thread starts determine the reduction ratio of a pair, so the higher the threads, the greater the ratio. The same is true for the worm helix angles, which can be one, two, or 3 threads long. This varies between a single thread and a double-throat worm gear, and it is crucial to consider the helix angle when selecting a worm.
Double-throat worm gears differ in their profile from the actual gear. Double-throat worm gears are especially useful in applications where noise is an issue. In addition to their low noise, worm gears can absorb shock loads. A double-throat worm gear is also a popular choice for many different types of applications. These gears are also commonly used for hoisting equipment. Its tooth profile is different from that of the actual gear.
Bronze or aluminum worm shafts
When selecting a worm, a few things should be kept in mind. The material of the shaft should be either bronze or aluminum. The worm itself is the primary component, but there are also addendum gears that are available. The total number of teeth on both the worm and the addendum gear should be greater than 40. The axial pitch of the worm needs to match the circular pitch of the larger gear.
The most common material used for worm gears is bronze because of its desirable mechanical properties. Bronze is a broad term referring to various copper alloys, including copper-nickel and copper-aluminum. Bronze is most commonly created by alloying copper with tin and aluminum. In some cases, this combination creates brass, which is a similar metal to bronze. The latter is less expensive and suitable for light loads.
There are many benefits to bronze worm gears. They are strong and durable, and they offer excellent wear-resistance. In contrast to steel worms, bronze worm gears are quieter than their counterparts. They also require no lubrication and are corrosion-resistant. Bronze worms are popular with small, light-weight machines, as they are easy to maintain. You can read more about worm gears in CZPT’s CZPT.
Although bronze or aluminum worm shafts are the most common, both materials are equally suitable for a variety of applications. A bronze shaft is often called bronze but may actually be brass. Historically, worm gears were made of SAE 65 gear bronze. However, newer materials have been introduced. SAE 65 gear bronze (UNS C90700) remains the preferred material. For high-volume applications, the material savings can be considerable.
Both types of worms are essentially the same in size and shape, but the lead on the left and right tooth surfaces can vary. This allows for precise adjustment of the backlash on a worm without changing the center distance between the worm gear. The different sizes of worms also make them easier to manufacture and maintain. But if you want an especially small worm for an industrial application, you should consider bronze or aluminum.
Calculation of worm shaft deflection
The centre-line distance of a worm gear and the number of worm teeth play a crucial role in the deflection of the rotor. These parameters should be entered into the tool in the same units as the main calculation. The selected variant is then transferred to the main calculation. The deflection of the worm gear can be calculated from the angle at which the worm teeth shrink. The following calculation is helpful for designing a worm gear.
Worm gears are widely used in industrial applications due to their high transmittable torques and large gear ratios. Their hard/soft material combination makes them ideally suited for a wide range of applications. The worm shaft is typically made of case-hardened steel, and the worm wheel is fabricated from a copper-tin-bronze alloy. In most cases, the wheel is the area of contact with the gear. Worm gears also have a low deflection, as high shaft deflection can affect the transmission accuracy and increase wear.
Another method for determining worm shaft deflection is to use the tooth-dependent bending stiffness of a worm gear’s toothing. By calculating the stiffness of the individual sections of a worm shaft, the stiffness of the entire worm can be determined. The approximate tooth area is shown in figure 5.
Another way to calculate worm shaft deflection is by using the FEM method. The simulation tool uses an analytical model of the worm gear shaft to determine the deflection of the worm. It is based on a two-dimensional model, which is more suitable for simulation. Then, you need to input the worm gear’s pitch angle and the toothing to calculate the maximum deflection.
Lubrication of worm shafts
In order to protect the gears, worm drives require lubricants that offer excellent anti-wear protection, high oxidation resistance, and low friction. While mineral oil lubricants are widely used, synthetic base oils have better performance characteristics and lower operating temperatures. The Arrhenius Rate Rule states that chemical reactions double every 10 degrees C. Synthetic lubricants are the best choice for these applications.
Synthetics and compounded mineral oils are the most popular lubricants for worm gears. These oils are formulated with mineral basestock and 4 to 6 percent synthetic fatty acid. Surface-active additives give compounded gear oils outstanding lubricity and prevent sliding wear. These oils are suited for high-speed applications, including worm gears. However, synthetic oil has the disadvantage of being incompatible with polycarbonate and some paints.
Synthetic lubricants are expensive, but they can increase worm gear efficiency and operating life. Synthetic lubricants typically fall into 2 categories: PAO synthetic oils and EP synthetic oils. The latter has a higher viscosity index and can be used at a range of temperatures. Synthetic lubricants often contain anti-wear additives and EP (anti-wear).
Worm gears are frequently mounted over or under the gearbox. The proper lubrication is essential to ensure the correct mounting and operation. Oftentimes, inadequate lubrication can cause the unit to fail sooner than expected. Because of this, a technician may not make a connection between the lack of lube and the failure of the unit. It is important to follow the manufacturer’s recommendations and use high-quality lubricant for your gearbox.
Worm drives reduce backlash by minimizing the play between gear teeth. Backlash can cause damage if unbalanced forces are introduced. Worm drives are lightweight and durable because they have minimal moving parts. In addition, worm drives are low-noise and vibration. In addition, their sliding motion scrapes away excess lubricant. The constant sliding action generates a high amount of heat, which is why superior lubrication is critical.
Oils with a high film strength and excellent adhesion are ideal for lubrication of worm gears. Some of these oils contain sulfur, which can etch a bronze gear. In order to avoid this, it is imperative to use a lubricant that has high film strength and prevents asperities from welding. The ideal lubricant for worm gears is 1 that provides excellent film strength and does not contain sulfur.
