Product Description

1.Feature and advantage:

Theme Park  Mini Track Train/ Locomotive with 120 Seats  

Manufacturer for Amusement Rides Mini Diesel  Track Train with High quality & conpetitive price you. Customer is welcome to visit our new showroom and factory located in HangZhou City, China. 

2.Specifications

DST01-7C-120B Open-type Sightseeing Mini Train

Gauge: 762/900/1435mm
Marshalling:  locomotive +coal water truck  + carriage*3
Speed: 10km/h
Crew: 40 *3=120
Mat limit slope: 30 per thousand
Restriction curve radius: 30m 
Power: diesel generating set (Cummins) 

2.1 Ambient conditions and vehicle parameters

1) Project location height is not more than 2000 meters above sea level.
2) The air temperature is between -10 and 40 degree.
3) Electronic components must not be activated without dehumidification in relative humidity greater than 95% or condensation.
4) Vehicles should be CZPT to withstand the invasion of wind and sand and the resistance to salt spray
5) Line gauge: 762mm
6) Limiting slope: 30 ‰ (reduction calculations for curves)
7) The radius of the line longitudinal curve is 200m
8) Line minimum curve radius 40m, difficult area 30m
   

              
2.2 Vehicle parameters

1) Style: European classical (see attachment renderings)
2) Gauge: 762mm
3) Formation mode: locomotive + coal water truck + compartment + compartment + compartment + compartment
4) Group size 38.2m (length) x 1.9m (width) x 2.8m (height)
5) Passenger Capacity: 128 seats
6) Limit curve radius: 40m, difficult section (station) 30m
7) Limit slope: <= 30‰, curve section needs to perform this calculation
8) Speed: 0-10km/H
9) Emergency braking distance: <4m
10) Xihu (West Lake) Dis.d tour system: The host is located on the bridge of the locomotive, the audio is located in each compartment, playing background music, site broadcast, temporary voice notification
11) Overall dimensions mm: 10170 (length) * 2000 (width) * 2830 (high)
12) Driver’s seat: seated 2 seats
13) Structure: Q235 profile, steel plate welding
14) Locomotive axis sequence: 2-2-0
15) Drive system:
16) Coal Waterwheels: Power Bogies
17) Drive Motor : 7.5KW*4 Variable Frequency Motor
18) Speed control method: frequency conversion speed control touch screen + plc + inverter S curve acceleration vector control 19) Main power source: CZPT diesel generator set 80kw, Stanford generator
20) Braking system: Working brake: Regenerative braking (motor fed brake) Emergency, parking brake: Electropneumatic braking
21) Forward driving video (improving driver’s view)
22) EffectSmokestack effect of continuous smoke \steam whistle\copper bell (12 inches)
23) Overall dimensions mm: 6.2 (L) * 1900 (W) * 2800 (H)
24) Cabin form: semi-open type, on both sides of the car, with car steps
25) Minimum height of passenger area: 1800mm
26) Floor height: 600mm (rail surface)
27) Step height: 400mm (rail surface)
28) Structure: Q235 profile, sheet metal welding, roof FRP composite
29) Running system: Bogie form (with automatic emergency braking)
30) Renovation: Roof interior wallsolid wood buckle + wood paint (6 degrees) Floor: bamboo plastic plate + pattern aluminum
31)Seats: 32 seats (wooden seats) Lamps: Antique LED Ceiling Lights Sound: Wood Effect Ceiling Speakers
32)Car side railing: solid wood (weathering wood oil 6 degrees)
33)Side door: 8 sided, FRP CZPT (inside solid wood) End window: Solid wood pHangZhou window
34)Urveillance: Camera (recording) 2pcs/car
35) European metal corner flower on the roof: 16 handrails on and off: 304 stainless steel
36)Weather curtain: transparent shutter (removable, fast retractable)

2.3 Company profile

HangZhou dising technologies Co., Ltd.Is located in the east lake new technology development zone in HangZhou, ZheJiang province.It is a professional supplier of tourist attraction, theme park, characteristic town, and commercial block slow rail transit system;Our service covers the whole process of slow rail transit system survey and design, special track vehicle design and so on.
We promise to improve our professional skills and be based on a careful design attitude, a profound understanding of customer needs and a rich experience in project implementation, to provide customers with high quality and reliable products and economic and reasonable projects.

2.4 Products Series

In the years of industry experience, the company created the ZheJiang tenyun steam locomotive replica plate, the Tianya  corner scenic spot in ZheJiang , the HangZhou Yuet square project, the tram, the ZheJiang lling National Agricultural Park sightseeing train, the Xihu (West Lake) Dis. Lu Jia Village sightseeing small train and so on. The main products covers 3 kinds of landscapes:tourism. Sightseeing trains, sightseeing trams and locomotives 3 kinds of landscapes.

1. Electric Train Sets
2. Electric Locomotive
3. Fun Train
4. Sightseeing Mini Train
5. Tram

5. Delivery and Shipment

Shipping by sea: Around 4 weeks to arrive.
Delivery Time: Around 30 working days after receipt of deposit.
MOQ: 1 set.
Payment Term:  30% T/T deposit, 70% T/T before delivery.

6. Warranty and post service 

Mini Electric Trackless Train for Tourist: 1 year full warranty,offer FREE components under EXW shipped term.
oversea engineer aftre sale service available

7. FAQ

Q1. What is your terms of packing?

A: Generally, we pack our goods in neutral white boxes and brown cartons. If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.

Q2. What is your terms of payment?

A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.

Q3. What is your terms of delivery?

A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time?

A: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q5. Can you produce according to the samples?

A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?

A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q7. Do you test all your goods before delivery?

A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?

A:1. We keep good quality and competitive price to ensure our customers benefit ;

2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

An Overview of Worm Shafts and Gears

This article provides an overview of worm shafts and gears, including the type of toothing and deflection they experience. Other topics covered include the use of aluminum versus bronze worm shafts, calculating worm shaft deflection and lubrication. A thorough understanding of these issues will help you to design better gearboxes and other worm gear mechanisms. For further information, please visit the related websites. We also hope that you will find this article informative.

Double throat worm gears

The pitch diameter of a worm and the pitch of its worm wheel must be equal. The 2 types of worm gears have the same pitch diameter, but the difference lies in their axial and circular pitches. The pitch diameter is the distance between the worm’s teeth along its axis and the pitch diameter of the larger gear. Worms are made with left-handed or right-handed threads. The lead of the worm is the distance a point on the thread travels during 1 revolution of the worm gear. The backlash measurement should be made in a few different places on the gear wheel, as a large amount of backlash implies tooth spacing.
A double-throat worm gear is designed for high-load applications. It provides the tightest connection between worm and gear. It is crucial to mount a worm gear assembly correctly. The keyway design requires several points of contact, which block shaft rotation and help transfer torque to the gear. After determining the location of the keyway, a hole is drilled into the hub, which is then screwed into the gear.
The dual-threaded design of worm gears allows them to withstand heavy loads without slipping or tearing out of the worm. A double-throat worm gear provides the tightest connection between worm and gear, and is therefore ideal for hoisting applications. The self-locking nature of the worm gear is another advantage. If the worm gears are designed well, they are excellent for reducing speeds, as they are self-locking.
When choosing a worm, the number of threads that a worm has is critical. Thread starts determine the reduction ratio of a pair, so the higher the threads, the greater the ratio. The same is true for the worm helix angles, which can be one, two, or 3 threads long. This varies between a single thread and a double-throat worm gear, and it is crucial to consider the helix angle when selecting a worm.
Double-throat worm gears differ in their profile from the actual gear. Double-throat worm gears are especially useful in applications where noise is an issue. In addition to their low noise, worm gears can absorb shock loads. A double-throat worm gear is also a popular choice for many different types of applications. These gears are also commonly used for hoisting equipment. Its tooth profile is different from that of the actual gear.

Bronze or aluminum worm shafts

When selecting a worm, a few things should be kept in mind. The material of the shaft should be either bronze or aluminum. The worm itself is the primary component, but there are also addendum gears that are available. The total number of teeth on both the worm and the addendum gear should be greater than 40. The axial pitch of the worm needs to match the circular pitch of the larger gear.
The most common material used for worm gears is bronze because of its desirable mechanical properties. Bronze is a broad term referring to various copper alloys, including copper-nickel and copper-aluminum. Bronze is most commonly created by alloying copper with tin and aluminum. In some cases, this combination creates brass, which is a similar metal to bronze. The latter is less expensive and suitable for light loads.
There are many benefits to bronze worm gears. They are strong and durable, and they offer excellent wear-resistance. In contrast to steel worms, bronze worm gears are quieter than their counterparts. They also require no lubrication and are corrosion-resistant. Bronze worms are popular with small, light-weight machines, as they are easy to maintain. You can read more about worm gears in CZPT’s CZPT.
Although bronze or aluminum worm shafts are the most common, both materials are equally suitable for a variety of applications. A bronze shaft is often called bronze but may actually be brass. Historically, worm gears were made of SAE 65 gear bronze. However, newer materials have been introduced. SAE 65 gear bronze (UNS C90700) remains the preferred material. For high-volume applications, the material savings can be considerable.
Both types of worms are essentially the same in size and shape, but the lead on the left and right tooth surfaces can vary. This allows for precise adjustment of the backlash on a worm without changing the center distance between the worm gear. The different sizes of worms also make them easier to manufacture and maintain. But if you want an especially small worm for an industrial application, you should consider bronze or aluminum.

Calculation of worm shaft deflection

The centre-line distance of a worm gear and the number of worm teeth play a crucial role in the deflection of the rotor. These parameters should be entered into the tool in the same units as the main calculation. The selected variant is then transferred to the main calculation. The deflection of the worm gear can be calculated from the angle at which the worm teeth shrink. The following calculation is helpful for designing a worm gear.
Worm gears are widely used in industrial applications due to their high transmittable torques and large gear ratios. Their hard/soft material combination makes them ideally suited for a wide range of applications. The worm shaft is typically made of case-hardened steel, and the worm wheel is fabricated from a copper-tin-bronze alloy. In most cases, the wheel is the area of contact with the gear. Worm gears also have a low deflection, as high shaft deflection can affect the transmission accuracy and increase wear.
Another method for determining worm shaft deflection is to use the tooth-dependent bending stiffness of a worm gear’s toothing. By calculating the stiffness of the individual sections of a worm shaft, the stiffness of the entire worm can be determined. The approximate tooth area is shown in figure 5.
Another way to calculate worm shaft deflection is by using the FEM method. The simulation tool uses an analytical model of the worm gear shaft to determine the deflection of the worm. It is based on a two-dimensional model, which is more suitable for simulation. Then, you need to input the worm gear’s pitch angle and the toothing to calculate the maximum deflection.

Lubrication of worm shafts

In order to protect the gears, worm drives require lubricants that offer excellent anti-wear protection, high oxidation resistance, and low friction. While mineral oil lubricants are widely used, synthetic base oils have better performance characteristics and lower operating temperatures. The Arrhenius Rate Rule states that chemical reactions double every 10 degrees C. Synthetic lubricants are the best choice for these applications.
Synthetics and compounded mineral oils are the most popular lubricants for worm gears. These oils are formulated with mineral basestock and 4 to 6 percent synthetic fatty acid. Surface-active additives give compounded gear oils outstanding lubricity and prevent sliding wear. These oils are suited for high-speed applications, including worm gears. However, synthetic oil has the disadvantage of being incompatible with polycarbonate and some paints.
Synthetic lubricants are expensive, but they can increase worm gear efficiency and operating life. Synthetic lubricants typically fall into 2 categories: PAO synthetic oils and EP synthetic oils. The latter has a higher viscosity index and can be used at a range of temperatures. Synthetic lubricants often contain anti-wear additives and EP (anti-wear).
Worm gears are frequently mounted over or under the gearbox. The proper lubrication is essential to ensure the correct mounting and operation. Oftentimes, inadequate lubrication can cause the unit to fail sooner than expected. Because of this, a technician may not make a connection between the lack of lube and the failure of the unit. It is important to follow the manufacturer’s recommendations and use high-quality lubricant for your gearbox.
Worm drives reduce backlash by minimizing the play between gear teeth. Backlash can cause damage if unbalanced forces are introduced. Worm drives are lightweight and durable because they have minimal moving parts. In addition, worm drives are low-noise and vibration. In addition, their sliding motion scrapes away excess lubricant. The constant sliding action generates a high amount of heat, which is why superior lubrication is critical.
Oils with a high film strength and excellent adhesion are ideal for lubrication of worm gears. Some of these oils contain sulfur, which can etch a bronze gear. In order to avoid this, it is imperative to use a lubricant that has high film strength and prevents asperities from welding. The ideal lubricant for worm gears is 1 that provides excellent film strength and does not contain sulfur.