Tag Archives: hot press machine

China supplier Hot Sale CNC Machining Transmission Shaft Carbon Steel Drive Shaft Industrial Machinery Press Brake Stainless Steel Electric Motor Machine Tool Axis with Great quality

Product Description

 

           ZheJiang E-Rally Technology Co., Ltd. is 1 of most experienced professional rapid prototype and mass production manufacturer. Located in ZheJiang China.
          Our market focus is to supply the professional machining solution for micro precision partsAuto Spare Parts, Especially Semiconductor equipment parts, Environmental protection equipment parts, Testing equipment parts, And other kinds of high precision parts manufacturing. We don’t only provide OEM services, we can also provide you with the professional technical support and best production plan of equipment and parts.
         We specialize in rapid prototyping, rapid tooling, low volume and mass production manufacturing of custom parts. We produce over 10,000 kinds of parts every year, with rich processing experience, we can make everything into reality. Short lead time, 24-hour response, full steps QC inspection, Non-disclosure agreement is strictly respected.
         Please feel free to contact us.
 

Cooperate with us You Will Get:

* Competitive Price Of CNC Precision Machinery part

* Good Quality Assurance

* In Time Sampling & In Time Shipment

* Quality Guarantee

* Free Sample Can Be Provided Some Time

* Low MOQ

* Reply in 24 hours and fast quotaion

How to work with us?

1. Send us your 3D drawing (STEP/IGS/SolidWorks format etc. ) so we can check all dimension to quote.

2. Expatiate your requirements (your quantity, material, and surface finish requirements, etc.) to our email 

Drawing Format Can Done By E-Rally?

dwg, dxf, prt, iGS, step, stp, iges, slprt, asm, x_t files are all accepted.

What kinds of CNC machining product is suitable to send to E-Rally for quoation?

CNC machining product, CNC milling product, CNC lathing product, CNC turning product, CNC precision machining product, maching product, precision product and all machining parts used in different industrials such as: spray nozzle, car accessories, railway accessories, bathroom accessoires, equipemnt spare parts, pipe and fittings and so on.

Product Description

 

Product Name: CNC Machinery Part For Multi industry equipment Auto Part Phone Parts Machine Part Household appliance parts
Manufacture Process: Design – Primary Processing-CNC Machining-Inspecting-Packing
Main Material: Aluminium,Brass,Steel,etc.
Color: Custom Color
Finish: Clean/Polish/Anodized/Custom Surface
Production Equipment: CNC Machining, CNC Turning, CNC Milling, 
Complex CNC turning & milling, 4 & 5 Axis CNC Machining, 
Laser Cutting, CNC Bending, Wire Cutting, Stamping, Casting,  Grinding etc.
Surface Treatment:  Clear/black/golden/blue/red/hard Anodizing
 Glass bead blasting, Brushing, Polish
 Zinc/Nickel/Silver Plating
 Powder Coating, Heat treatment, Black oxdized
 Passivate, Painting, Laser engraving, Silk screen etc.
Measuring Instruments and Equipment:  1) Micrometer

2) Smooth plug gauge

3) Thread gauge

4) Image measuring instrument

5) Coordinate Measuring Machine

6) Roughness tester

7) Routine inspection of calipers

Tolerance: ± 0.005~0.100 mm
Quality control: ISO 9001:2008 & IATF 16949
Sample time: 1-3 days
Service: Customized OEM/ODM
Shipment: Fedex, DHL, UPS, Sea or Air Shipment, etc.
One-stop Service: Custom Design, Fabrication, Assembly And Delivery
File Format: Solidworks,Pro/Engineer,Auto CAD,C4D,Creo,PDF,JPG,DXF,IGS,STEP,DWG

Customized CNC Parts for Various Equipment Auto Moto Parts

 

High precision custom mold / Injection CZPT / Mold accessories

Machinable materials
Steel 1018 Stainless Steel 17-4PH Copper/Brass 110
1045 302 145
1050 303 147
1117 304 314
1141 316 316
1144 321 360
11L17 409 544
11L41 410 624
1215 416 Beryllium Copper
12L14 420 Plastics ABS
4140 430 PC
4142 440 PP
41L40 Aluminum 2011 PEEK
41L42 2571 PET
8620 5052 PUM
86L20 6061 PVC
E52100 6063 Delron
Fatigue proof 6082 Nylon
Stress proof 6262 Teflon
Customized 7075 Celcon

Steel Aluminum Copper/Brass Plastics

 

Previous Cases

CNC Machining CNC Turning Motorcycles Parts Mould Laser Cutting Stamping Parts

 

☆☆☆☆☆
All the pictures are actually taken by rally. Every year, more than 10,000 kinds of parts are manufactured, involving many industries:

Medical equipment Semiconductor equipment 5g communication equipment Packaging equipment Intelligent assembly

 

Logistics Delivery

 

 

FAQ

1. Are you a trader or a manufacturer?
KTS:We are manufacturer, our factory is located in HangZhou, ZheJiang Province, China, The starting point of HangZhou Europe Railway, Welcome to visit our factory.

2. May i order small quantity of CNC mashinery parts or carbide products?
KTS:We support small batch customization, but different models have different MOQ, please contact US to confirm.

3.Can you provide sample?

KTS: Yes, please feel free to tell us, also your own design is welcome to make sample for you, After confirming the authenticity of your company, we are willing to provide small quantities of free samples.

4.What is your price term, payment term and delivery terms?
Price Terms: By FOB ZheJiang or other port. Balance before shipment. Rail transport is also allowed. 
Payment Terms: T/T advance.
Delivery Terms: By express, by air, by train, by shipment or as requirement

Contact us:       

                                             
ZheJiang E-Rally supply Chain Machinery Co.,Ltd.
Address: No.1, floor 1, building 1, No.26 Xixin Avenue, high tech Zone, HangZhou, ZheJiang , China

If there’s anything we can help, please feel free to contact with us.                                                    
We’re sure your any inquiry or requirement will get prompt attention.

Screw Shaft Features Explained

When choosing the screw shaft for your application, you should consider the features of the screws: threads, lead, pitch, helix angle, and more. You may be wondering what these features mean and how they affect the screw’s performance. This article explains the differences between these factors. The following are the features that affect the performance of screws and their properties. You can use these to make an informed decision and purchase the right screw. You can learn more about these features by reading the following articles.

Threads

The major diameter of a screw thread is the larger of the 2 extreme diameters. The major diameter of a screw is also known as the outside diameter. This dimension can’t be directly measured, but can be determined by measuring the distance between adjacent sides of the thread. In addition, the mean area of a screw thread is known as the pitch. The diameter of the thread and pitch line are directly proportional to the overall size of the screw.
The threads are classified by the diameter and pitch. The major diameter of a screw shaft has the largest number of threads; the smaller diameter is called the minor diameter. The thread angle, also known as the helix angle, is measured perpendicular to the axis of the screw. The major diameter is the largest part of the screw; the minor diameter is the lower end of the screw. The thread angle is the half distance between the major and minor diameters. The minor diameter is the outer surface of the screw, while the top surface corresponds to the major diameter.
The pitch is measured at the crest of a thread. In other words, a 16-pitch thread has a diameter of 1 sixteenth of the screw shaft’s diameter. The actual diameter is 0.03125 inches. Moreover, a large number of manufacturers use this measurement to determine the thread pitch. The pitch diameter is a critical factor in successful mating of male and female threads. So, when determining the pitch diameter, you need to check the thread pitch plate of a screw.
screwshaft

Lead

In screw shaft applications, a solid, corrosion-resistant material is an important requirement. Lead screws are a robust choice, which ensure shaft direction accuracy. This material is widely used in lathes and measuring instruments. They have black oxide coatings and are suited for environments where rusting is not acceptable. These screws are also relatively inexpensive. Here are some advantages of lead screws. They are highly durable, cost-effective, and offer high reliability.
A lead screw system may have multiple starts, or threads that run parallel to each other. The lead is the distance the nut travels along the shaft during a single revolution. The smaller the lead, the tighter the thread. The lead can also be expressed as the pitch, which is the distance between adjacent thread crests or troughs. A lead screw has a smaller pitch than a nut, and the smaller the lead, the greater its linear speed.
When choosing lead screws, the critical speed is the maximum number of revolutions per minute. This is determined by the minor diameter of the shaft and its length. The critical speed should never be exceeded or the lead will become distorted or cracked. The recommended operational speed is around 80 percent of the evaluated critical speed. Moreover, the lead screw must be properly aligned to avoid excessive vibrations. In addition, the screw pitch must be within the design tolerance of the shaft.

Pitch

The pitch of a screw shaft can be viewed as the distance between the crest of a thread and the surface where the threads meet. In mathematics, the pitch is equivalent to the length of 1 wavelength. The pitch of a screw shaft also relates to the diameter of the threads. In the following, the pitch of a screw is explained. It is important to note that the pitch of a screw is not a metric measurement. In the following, we will define the 2 terms and discuss how they relate to 1 another.
A screw’s pitch is not the same in all countries. The United Kingdom, Canada, and the United States have standardized screw threads according to the UN system. Therefore, there is a need to specify the pitch of a screw shaft when a screw is being manufactured. The standardization of pitch and diameter has also reduced the cost of screw manufacturing. Nevertheless, screw threads are still expensive. The United Kingdom, Canada, and the United States have introduced a system for the calculation of screw pitch.
The pitch of a lead screw is the same as that of a lead screw. The diameter is 0.25 inches and the circumference is 0.79 inches. When calculating the mechanical advantage of a screw, divide the diameter by its pitch. The larger the pitch, the more threads the screw has, increasing its critical speed and stiffness. The pitch of a screw shaft is also proportional to the number of starts in the shaft.

Helix angle

The helix angle of a screw shaft is the angle formed between the circumference of the cylinder and its helix. Both of these angles must be equal to 90 degrees. The larger the lead angle, the smaller the helix angle. Some reference materials refer to angle B as the helix angle. However, the actual angle is derived from calculating the screw geometry. Read on for more information. Listed below are some of the differences between helix angles and lead angles.
High helix screws have a long lead. This length reduces the number of effective turns of the screw. Because of this, fine pitch screws are usually used for small movements. A typical example is a 16-mm x 5-inch screw. Another example of a fine pitch screw is a 12x2mm screw. It is used for small moves. This type of screw has a lower lead angle than a high-helix screw.
A screw’s helix angle refers to the relative angle of the flight of the helix to the plane of the screw axis. While screw helix angles are not often altered from the standard square pitch, they can have an effect on processing. Changing the helix angle is more common in two-stage screws, special mixing screws, and metering screws. When a screw is designed for this function, it should be able to handle the materials it is made of.
screwshaft

Size

The diameter of a screw is its diameter, measured from the head to the shaft. Screw diameters are standardized by the American Society of Mechanical Engineers. The diameters of screws range from 3/50 inches to 16 inches, and more recently, fractions of an inch have been added. However, shaft diameters may vary depending on the job, so it is important to know the right size for the job. The size chart below shows the common sizes for screws.
Screws are generally referred to by their gauge, which is the major diameter. Screws with a major diameter less than a quarter of an inch are usually labeled as #0 to #14 and larger screws are labeled as sizes in fractions of an inch. There are also decimal equivalents of each screw size. These measurements will help you choose the correct size for your project. The screws with the smaller diameters were not tested.
In the previous section, we described the different shaft sizes and their specifications. These screw sizes are usually indicated by fractions of an inch, followed by a number of threads per inch. For example, a ten-inch screw has a shaft size of 2” with a thread pitch of 1/4″, and it has a diameter of 2 inches. This screw is welded to a two-inch Sch. 40 pipe. Alternatively, it can be welded to a 9-inch O.A.L. pipe.
screwshaft

Shape

Screws come in a wide variety of sizes and shapes, from the size of a quarter to the diameter of a U.S. quarter. Screws’ main function is to hold objects together and to translate torque into linear force. The shape of a screw shaft, if it is round, is the primary characteristic used to define its use. The following chart shows how the screw shaft differs from a quarter:
The shape of a screw shaft is determined by 2 features: its major diameter, or distance from the outer edge of the thread on 1 side to the inner smooth surface of the shaft. These are generally 2 to 16 millimeters in diameter. Screw shafts can have either a fully threaded shank or a half-threaded shank, with the latter providing better stability. Regardless of whether the screw shaft is round or domed, it is important to understand the different characteristics of a screw before attempting to install it into a project.
The screw shaft’s diameter is also important to its application. The ball circle diameter refers to the distance between the center of 2 opposite balls in contact with the grooves. The root diameter, on the other hand, refers to the distance between the bottommost grooves of the screw shaft. These are the 2 main measurements that define the screw’s overall size. Pitch and nominal diameter are important measurements for a screw’s performance in a particular application.

Lubrication

In most cases, lubrication of a screw shaft is accomplished with grease. Grease is made up of mineral or synthetic oil, thickening agent, and additives. The thickening agent can be a variety of different substances, including lithium, bentonite, aluminum, and barium complexes. A common classification for lubricating grease is NLGI Grade. While this may not be necessary when specifying the type of grease to use for a particular application, it is a useful qualitative measure.
When selecting a lubricant for a screw shaft, the operating temperature and the speed of the shaft determine the type of oil to use. Too much oil can result in heat buildup, while too little can lead to excessive wear and friction. The proper lubrication of a screw shaft directly affects the temperature rise of a ball screw, and the life of the assembly. To ensure the proper lubrication, follow the guidelines below.
Ideally, a low lubrication level is appropriate for medium-sized feed stuff factories. High lubrication level is appropriate for larger feed stuff factories. However, in low-speed applications, the lubrication level should be sufficiently high to ensure that the screws run freely. This is the only way to reduce friction and ensure the longest life possible. Lubrication of screw shafts is an important consideration for any screw.

China supplier Hot Sale CNC Machining Transmission Shaft Carbon Steel Drive Shaft Industrial Machinery Press Brake Stainless Steel Electric Motor Machine Tool Axis   with Great qualityChina supplier Hot Sale CNC Machining Transmission Shaft Carbon Steel Drive Shaft Industrial Machinery Press Brake Stainless Steel Electric Motor Machine Tool Axis   with Great quality

China Standard High Speed Drive with Gear Box Glazed Tile Step Press Full Automatic Roof Tile Rolling Machine with Hot selling

Product Description

High Speed Drive with Gear Box Glazed Tile Step Press Full Automatic Roof Tile Rolling Machine

The archaistic tile sheet is rolled and pressed by modular glazed roll forming machine. it enjoys good appearance,primitive simiplicity and elegance,unique style,noblest grade,and etc. It is widely used in garden style factories,scenic resorts,pavilions,hotels, villas,exhibition halls,country clubs,and so on for outdoor decorations.

Regular Profile drawing
there are many kinds of tile type for glazed tiles, please inform the drawing when inquiry to us. Our engineer will design the machine for you.

Working flow:

1.hydraulic decoiler
   
inner diameter:450mm to 550mm
   outer diameter:1500mm
   width:1250mm max
  
2. Main roll forming machine
   
feeding device: set up turnable rubber covered the roller on the bottom of the device;
                          the width can adjust through the hand wheels.
basic frame: 350H steel welded
machine structure: middle plate welded
roller station: 22 stations
roller material: 45# steel with quenched treatment and hard chroming 
shaft diameter: 80mm,solid
shaft material: 45# steel with tempering treatment
motor power: 5.5 kw
speed: 0-20m/min
transmission: by double chains
voltage: 380V,50HZ,3Phase

3.Cutting system
 
blade material: Cr12,with quenched treatment
  motor power: 4 kw
  cutting tolerance: +/-1 mm
  cooling system: With fan cooling
  cutting type: Hydraulic cutting
  feature: Low noise and high performance

4.PLC control system

PLC brand: Delta from ZheJiang
Frequency converter brand: Delta from ZheJiang
Encoder: Omron
Function: Automatic control the length,quantity and batch
5.Runout table automatic stacker
Feedback from Customers

FAQ:
Q1. Can you manufacture the roll forming machine according to my profile drawing or picture of finished product ?
A: Yes. Our rich experienced technical team can draft the accurate profile drawing, provide the most suitable technical solution for your required roll forming machine.
Q2. How can we be assured that you will deliver us quality machine with spare parts ?
A: 1. Customers can come to our factory, or send the technical people to our factory for checking the quality.
     2. We can send the technicians to the buyer’s factory for the installation of the machine.
Q3. What’s your payment terms and delivery time?
A: 30% as the deposit by T/T in advance, 70% as the balance payment by T/T after your inspect the machine well and before delivery. Of course your payment terms are acceptable. After we get down payment, we will arrange production. About 45 workdays for delivery.
Q4. Do you have after-sales support?
A: Yes, we are happy to provide advice and we also have skilled technicians available across the world.
Q5. Do you sell only standard machines?
A: No, most of our machines are customized according to customers specifications, also adopt top brand components.
Q6. What will you do if the machine is broken?
A: We provide 1 year free warranty and free technical support for the whole life of any machine. If the broken parts can’t repair, we can send the new parts replace the broken parts freely, but you need pay the express cost by yourself. If it is beyond the warranty period, we can negotiate to solve the problem, and we supply the technical support for the whole life of the roll forming machine.
Q7. Can you be responsible for transport?
A: Yes, please tell me the destination port or address. we have rich experience in transporting.
Q8. How to visit your company?
A:1) Fly to ZheJiang airport, By high speed train From ZheJiang Nan to HangZhou Xi (1 hour).
    2)Fly to ZheJiang airport, By high speed train From ZheJiang to HangZhou Xi (0.5 hour).
    3) Fly to ZheJiang Airport: By high speed train From ZheJiang Xihu (West Lake) Dis.ao to HangZhou Xi(4.5 hours), then we can pick up you.

   

 

How to tell if your driveshaft needs replacing

What is the cause of the unbalanced drive shaft? Unstable U-joint? Your car may make clicking noises while driving. If you can hear it from both sides, it might be time to hand it over to the mechanic. If you’re not sure, read on to learn more. Fortunately, there are many ways to tell if your driveshaft needs replacing.

unbalanced

An unbalanced driveshaft can be the source of strange noises and vibrations in your vehicle. To fix this problem, you should contact a professional. You can try a number of things to fix it, including welding and adjusting the weight. The following are the most common methods. In addition to the methods above, you can use standardized weights to balance the driveshaft. These standardized weights are attached to the shaft by welders.
An unbalanced drive shaft typically produces lateral vibrations per revolution. This type of vibration is usually caused by a damaged shaft, missing counterweights, or a foreign object stuck on the drive shaft. On the other hand, torsional vibrations occur twice per revolution, and they are caused by shaft phase shifts. Finally, critical speed vibration occurs when the RPM of the drive shaft exceeds its rated capacity. If you suspect a driveshaft problem, check the following:
Manually adjusting the imbalance of a drive shaft is not the easiest task. To avoid the difficulty of manual balancing, you can choose to use standardized weights. These weights are fixed on the outer circumference of the drive shaft. The operator can manually position the weight on the shaft with special tools, or use a robot. However, manual balancers have many disadvantages.
air-compressor

unstable

When the angular velocity of the output shaft is not constant, it is unstable. The angular velocity of the output shaft is 0.004 at ph = 29.5 and 1.9 at t = 1.9. The angular velocity of the intermediate shaft is not a problem. But when it’s unstable, the torque applied to it is too much for the machine. It might be a good idea to check the tension on the shaft.
An unstable drive shaft can cause a lot of noise and mechanical vibration. It can lead to premature shaft fatigue failure. CZPT studies the effect of shaft vibration on the rotor bearing system. They investigated the effect of flex coupling misalignment on the vibration of the rotor bearing system. They assume that the vibrational response has 2 components: x and y. However, this approach has limited application in many situations.
Experimental results show that the presence of cracks in the output shaft may mask the unbalanced excitation characteristics. For example, the presence of superharmonic peaks on the spectrum is characteristic of cracks. The presence of cracks in the output shaft masks unbalanced excitation characteristics that cannot be detected in the transient response of the input shaft. Figure 8 shows that the frequency of the rotor increases at critical speed and decreases as the shaft passes the natural frequency.

Unreliable

If you’re having trouble driving your car, chances are you’ve run into an unreliable driveshaft. This type of drivetrain can cause the wheels to stick or not turn at all, and also limit the overall control of the car. Whatever the reason, these issues should be resolved as soon as possible. Here are some symptoms to look for when diagnosing a driveshaft fault. Let’s take a closer look.
The first symptom you may notice is an unreliable drive shaft. You may feel vibrations, or hear noises under the vehicle. Depending on the cause, it could be a broken joint or a broken shaft. The good news is that driveshaft repairs are generally relatively inexpensive and take less time than a complete drivetrain replacement. If you’re not sure what to do, CZPT has a guide to replacing the U-connector.
One of the most common signs of an unreliable driveshaft is clanging and vibration. These sounds can be caused by worn bushings, loose U-joints, or damaged center bearings. This can cause severe vibration and noise. You can also feel these vibrations through the steering wheel or the floor. An unreliable driveshaft is a symptom of a bigger problem.
air-compressor

Unreliable U-joints

A car with an unreliable U-joint on the drive shaft can be dangerous. A bad u-joint can prevent the vehicle from driving properly and may even cause you trouble. Unreliable u-joints are cheap to replace and you should try getting parts from quality manufacturers. Unreliable U-joints can cause the car to vibrate in the chassis or gear lever. This is a sure sign that your car has been neglected in maintenance.
Replacing a U-joint is not a complicated task, but it requires special tools and a lot of elbow grease. If you don’t have the right tools, or you’re unfamiliar with mechanical terminology, it’s best to seek the help of a mechanic. A professional mechanic will be able to accurately assess the problem and propose an appropriate solution. But if you don’t feel confident enough, you can replace your own U-connector by following a few simple steps.
To ensure the vehicle’s driveshaft is not damaged, check the U-joint for wear and lubrication. If the U-joint is worn, the metal parts are likely to rub against each other, causing wear. The sooner a problem is diagnosed, the faster it can be resolved. Also, the longer you wait, the more you lose on repairs.

damaged drive shaft

The driveshaft is the part of the vehicle that connects the wheels. If the driveshaft is damaged, the wheels may stop turning and the vehicle may slow down or stop moving completely. It bears the weight of the car itself as well as the load on the road. So even a slight bend or break in the drive shaft can have dire consequences. Even a piece of loose metal can become a lethal missile if dropped from a vehicle.
If you hear a screeching noise or growl from your vehicle when shifting gears, your driveshaft may be damaged. When this happens, damage to the u-joint and excessive slack in the drive shaft can result. These conditions can further damage the drivetrain, including the front half. You should replace the driveshaft as soon as you notice any symptoms. After replacing the driveshaft, you can start looking for signs of wear.
A knocking sound is a sign of damage to the drive shaft. If you hear this sound while driving, it may be due to worn couplings, damaged propshaft bearings, or damaged U-joints. In some cases, the knocking noise can even be caused by a damaged U-joint. When this happens, you may need to replace the entire driveshaft, requiring a new one.
air-compressor

Maintenance fees

The cost of repairing a driveshaft varies widely, depending on the type and cause of the problem. A new driveshaft costs between $300 and $1,300, including labor. Repairing a damaged driveshaft can cost anywhere from $200 to $300, depending on the time required and the type of parts required. Symptoms of a damaged driveshaft include unresponsiveness, vibration, chassis noise and a stationary car.
The first thing to consider when estimating the cost of repairing a driveshaft is the type of vehicle you have. Some vehicles have more than one, and the parts used to make them may not be compatible with other cars. Even if the same car has 2 driveshafts, the damaged ones will cost more. Fortunately, many auto repair shops offer free quotes to repair damaged driveshafts, but be aware that such work can be complicated and expensive.

China Standard High Speed Drive with Gear Box Glazed Tile Step Press Full Automatic Roof Tile Rolling Machine   with Hot sellingChina Standard High Speed Drive with Gear Box Glazed Tile Step Press Full Automatic Roof Tile Rolling Machine   with Hot selling