Tag Archives: hydraulic machine

China Standard Fully Automatic CZ Steel All-in-One Machine Hydraulic Drive One-Key Type Changing Roller Keel Machine wholesaler

Product Description

Product Description

CZ purlin roll forming machine 

CZ purlin roll forming machine is used for making machines for purlins ,which will be used as the frame of big factory or bulidings .Material for purlins is galvanized steel coil strip ,coil thickness is 1.2-2.5mm ,some customers also use 3.0mm thickness ,base is 80-300mm ,height is 40-80mm

 

Working flow

The whole line includes 6 parts altogether ,
Decoiler –Feeding table –Roll forming machine body–Computer control system –Cutting blade –Finished panel –Run out table
 

Product Parameters

NO 

Item

Specification 

 

Material   

Raw material 

GI 

Material thickness

1.2-2.5MM

 

 

 

 

Machine 

Roller stations

18

Shaft 

Solid ,90mm

Shaft material 

45# steel with  Cr12 chromed ,

Roller material 

High grade 45# steel with Cr12 quenched 

Middle plate thickness

20mm

Machine size

9.5*1.2*1.8m

Productivity 

8-20m/min

 

Cutter 

Material 

Cr12 

Method 

Hydraulic cutting 

 

 

 

Power 

Driving way 

Chain 2.0 inch

Motor 

22KW

Hydraulic motor 

18.5KW

Voltage

380V ,50HZ ,3 Phase or as your request 

 

 

 

Control system 

 

PLC 

Delta from ZheJiang  

Invertor 

Delta

Screen 

Touch screen ,Delta

Encoder 

Omron from Japan 

Language

Chinese ,English or as your need 

Detailed Photos

 

This is the machine used for CZ purlin forming machine to make purlins Material: GI Thickness: 0.3-0.6mm Motor: 4KW Hydraulic Oil Pump: 4KW Roller Material: 45# Steel Shaft Material: 45# Steel Normal Speed: 20m/min Fast: 30 -60m/min We can customize the machine according to your requirements

 

Company Profile

 

 

HangZhouNGTONGTAI MACHINERY CO.,LTD 

HangZhou HangZhoungtongtai Machinery Co.,ltd is a leading manufacturer for steel plate coiling
machinery,cold-bending & rolling steel plate shaping machineries and automatic production lines.The products are mainly used in steel structure industry for producing C&Z type purlin,colored wall and floor protecting steel plate, thermal insulating plate and
load-bearing plate of buildings, and other complementary thin wall cold-bending shaped steelplates,expresswayrailings,colorfuldecorating and protecting steel plates for high-grade steel stucture residendces.

Certifications

Main market

 
Our company’s products are produced and sold in various places, and exported to Thailand, India, Pakistan, Palestine, Bahrain,Kyrgyzstan, Lebanon, Sri Lanka, Indonesia, Bosnia and Herzegovina, Russia, Croatia, Haiti, Brazil, Argentina, Chile, Algeria,Guinea, Tanzania, New Kas Rydonia, Papua New Guinea, United Kingdom, United States, Canada, Poland and other countries

FAQ
Q1. What’s your payment terms and delivery time?

A1: 30% as the deposit by T/T in advance, 70% as the balance payment by T/T after
your inspect the machine well and before delivery. Of course your payment terms are acceptable. After we get down payment, we will
arrange production. About 30-45 days for delivery.
Q2. Do you have after-sales support?
A2: Yes, we are happy to provide advice and we also have skilled technicians available across the world.
Q3. Do you sell only standard machines?
A3: No, most of our machines are built according to customers specifications, using top brand components.
Q4. What will you do if the machine is broken?
A4: We provide 18 months free warranty and free technical support for the whole life of any machine. If the broken parts can’t repair, we can send the new parts replace the broken parts freely, but you need pay the express cost by yourself. If it is beyond the warranty period, we can negotiate to solve the problem, and we supply the technical support for the whole life of the
equipment.
Q5. Can you be responsible for transport?
A5: Yes, please tell me the destination port or address. we have rich experience in transporting.
Q6. How to visit your company?
A6: 1) Fly to ZheJiang airport, By high speed train From ZheJiang Nan to HangZhou Xi (1 hour). 2) Fly to ZheJiang Airport: By high speed train From ZheJiang Xihu (West Lake) Dis.ao to HangZhou Xi(4.5 hours), then we can pick up you.

 

 

Why Checking the Drive Shaft is Important

If you hear clicking noises while driving, your driveshaft may need repair. An experienced mechanic can tell if the noise is coming from 1 side or both sides. This problem is usually related to the torque converter. Read on to learn why it’s so important to have your driveshaft inspected by an auto mechanic. Here are some symptoms to look for. Clicking noises can be caused by many different things. You should first check if the noise is coming from the front or the rear of the vehicle.
air-compressor

hollow drive shaft

Hollow driveshafts have many benefits. They are light and reduce the overall weight of the vehicle. The largest manufacturer of these components in the world is CZPT. They also offer lightweight solutions for various applications, such as high-performance axles. CZPT driveshafts are manufactured using state-of-the-art technology. They offer excellent quality at competitive prices.
The inner diameter of the hollow shaft reduces the magnitude of the internal forces, thereby reducing the amount of torque transmitted. Unlike solid shafts, hollow shafts are getting stronger. The material inside the hollow shaft is slightly lighter, which further reduces its weight and overall torque. However, this also increases its drag at high speeds. This means that in many applications hollow driveshafts are not as efficient as solid driveshafts.
A conventional hollow drive shaft consists of a first rod 14 and a second rod 14 on both sides. The first rod is connected with the second rod, and the second rod extends in the rotation direction. The 2 rods are then friction welded to the central area of ​​the hollow shaft. The frictional heat generated during the relative rotation helps to connect the 2 parts. Hollow drive shafts can be used in internal combustion engines and environmentally-friendly vehicles.
The main advantage of a hollow driveshaft is weight reduction. The splines of the hollow drive shaft can be designed to be smaller than the outside diameter of the hollow shaft, which can significantly reduce weight. Hollow shafts are also less likely to jam compared to solid shafts. Hollow driveshafts are expected to eventually occupy the world market for automotive driveshafts. Its advantages include fuel efficiency and greater flexibility compared to solid prop shafts.

Cardan shaft

Cardan shafts are a popular choice in industrial machinery. They are used to transmit power from 1 machine to another and are available in a variety of sizes and shapes. They are available in a variety of materials, including steel, copper, and aluminum. If you plan to install 1 of these shafts, it is important to know the different types of Cardan shafts available. To find the best option, browse the catalog.
Telescopic or “Cardan” prop shafts, also known as U-joints, are ideal for efficient torque transfer between the drive and output system. They are efficient, lightweight, and energy-efficient. They employ advanced methods, including finite element modeling (FEM), to ensure maximum performance, weight, and efficiency. Additionally, the Cardan shaft has an adjustable length for easy repositioning.
Another popular choice for driveshafts is the Cardan shaft, also known as a driveshaft. The purpose of the driveshaft is to transfer torque from the engine to the wheels. They are typically used in high-performance car engines. Some types are made of brass, iron, or steel and have unique surface designs. Cardan shafts are available in inclined and parallel configurations.
Single Cardan shafts are a common replacement for standard Cardan shafts, but if you are looking for dual Cardan shafts for your vehicle, you will want to choose the 1310 series. This type is great for lifted jeeps and requires a CV-compatible transfer case. Some even require axle spacers. The dual Cardan shafts are also designed for lifts, which means it’s a good choice for raising and lowering jeeps.
air-compressor

universal joint

Cardan joints are a good choice for drive shafts when operating at a constant speed. Their design allows a constant angular velocity ratio between the input and output shafts. Depending on the application, the recommended speed limit may vary depending on the operating angle, transmission power, and application. These recommendations must be based on pressure. The maximum permissible speed of the drive shaft is determined by determining the angular acceleration.
Because gimbal joints don’t require grease, they can last a long time but eventually fail. If they are poorly lubricated or dry, they can cause metal-to-metal contact. The same is true for U-joints that do not have oil filling capability. While they have a long lifespan, it can be difficult to spot warning signs that could indicate impending joint failure. To avoid this, check the drive shaft regularly.
U-joints should not exceed 70 percent of their lateral critical velocity. However, if this speed is exceeded, the part will experience unacceptable vibration, reducing its useful life. To determine the best U-joint for your application, please contact your universal joint supplier. Typically, lower speeds do not require balancing. In these cases, you should consider using a larger pitch diameter to reduce axial force.
To minimize the angular velocity and torque of the output shaft, the 2 joints must be in phase. Therefore, the output shaft angular displacement does not completely follow the input shaft. Instead, it will lead or lag. Figure 3 illustrates the angular velocity variation and peak displacement lead of the gimbal. The ratios are shown below. The correct torque for this application is 1360 in-Ibs.

Refurbished drive shaft

Refurbished driveshafts are a good choice for a number of reasons. They are cheaper than brand new alternatives and generally just as reliable. Driveshafts are essential to the function of any car, truck, or bus. These parts are made of hollow metal tubes. While this helps reduce weight and expense, it is vulnerable to external influences. If this happens, it may crack or bend. If the shaft suffers this type of damage, it can cause serious damage to the transmission.
A car’s driveshaft is a critical component that transmits torque from the engine to the wheels. A1 Drive Shaft is a global supplier of automotive driveshafts and related components. Their factory has the capability to refurbish and repair almost any make or model of driveshafts. Refurbished driveshafts are available for every make and model of vehicle. They can be found on the market for a variety of vehicles, including passenger cars, trucks, vans, and SUVs.
Unusual noises indicate that your driveshaft needs to be replaced. Worn U-joints and bushings can cause excessive vibration. These components cause wear on other parts of the drivetrain. If you notice any of these symptoms, please take your vehicle to the AAMCO Bay Area Center for a thorough inspection. If you suspect damage to the driveshaft, don’t wait another minute – it can be very dangerous.
air-compressor

The cost of replacing the drive shaft

The cost of replacing a driveshaft varies, but on average, this repair costs between $200 and $1,500. While this price may vary by vehicle, the cost of parts and labor is generally equal. If you do the repair yourself, you should know how much the parts and labor will cost before you start work. Some parts can be more expensive than others, so it’s a good idea to compare the cost of several locations before deciding where to go.
If you notice any of these symptoms, you should seek a repair shop immediately. If you are still not sure if the driveshaft is damaged, do not drive the car any distance until it is repaired. Symptoms to look for include lack of power, difficulty moving the car, squeaking, clanking, or vibrating when the vehicle is moving.
Parts used in drive shafts include center support bearings, slip joints, and U-joints. The price of the driveshaft varies by vehicle and may vary by model of the same year. Also, different types of driveshafts require different repair methods and are much more expensive. Overall, though, a driveshaft replacement costs between $300 and $1,300. The process may take about an hour, depending on the vehicle model.
Several factors can lead to the need to replace the drive shaft, including bearing corrosion, damaged seals, or other components. In some cases, the U-joint indicates that the drive shaft needs to be replaced. Even if the bearings and u-joints are in good condition, they will eventually break and require the replacement of the drive shaft. However, these parts are not cheap, and if a damaged driveshaft is a symptom of a bigger problem, you should take the time to replace the shaft.

China Standard Fully Automatic CZ Steel All-in-One Machine Hydraulic Drive One-Key Type Changing Roller Keel Machine   wholesaler China Standard Fully Automatic CZ Steel All-in-One Machine Hydraulic Drive One-Key Type Changing Roller Keel Machine   wholesaler

China Good quality Diesel Drive Shot Blasting Machine Hydraulic Mode with Good quality

Product Description

                                          Diesel Drive Shot Blasting Machine Hydraulic Mode

Product Specification;

        Portable shot blasting machine blasts the pills on the road surface at high speed and certain angle by the method of mechinery , make pills impect the surface of the road and make the road surface roughness, reach the effect of removing residuum,at the same time,dust collector will produce negative pressure to make pills and impurities and dust dust recovery after air cleaning, intact pills will automatically be recycled to used, and impurities and dust will drop into the dust collecting box. 

       Function of road surface blasting once will be enough clear away surface laitance of concrete and remove impurities, and can undertake  hair treatment on the surface of concrete, make its surface well-distributed roughness, greatly improving the adhesive strength of the waterproof layer and concrete base layer, so that the waterproof layer and bridge deck can better combination, and at the same time the crack of concrete can be fully exposed, have the effect of nip in the bud.

Working Principle;

Shot material in the lower part of separation box is from the feeding tube into the blasting  compo nents and driven by the motor. The high-speed rotating shot will be thrown and stroke against the surface of workpieces at the speed of 80m/s. And thus carry out clean-up operation. Under the effect of negative pressure, the shot CZPT and dust will be back into sand separation box where the shot, dust and impurities will be separated completely. Good shot materia into the blast is expected to continue to use.

Product Application;

For floor surface:

    Prepares concrete for recoating or application of overlays
    Removes markings, dirt and old coatings
    Prepares parking lots and garage decks
    Cleans factory and warehouse floors
    Ideal for airport runways
    Used on bridge decks and highways 

For Steel surface:

    Removes paint, rust, mill scale and marine growth
     Cleans ship and decks
     Removes non-skid coatings
     Cleans offshore platforms
     Prepares petroleum and water storage tank surfaces 

For other surfaces:

     Clean brick or stone surface 
     Removes paint pavement markings from asphalt surfaces

Products Technique Parameters

 

Working Effect
 

                   On Concrete                                                                 On Steel

                               Marking Line Removal                                             Epoxy Floor Cleaning                     

 

 

Our Company Information

 We are HangZhou XIHU (WEST LAKE) DIS. MACHINERY CO., LTD.  Located in the machinery manufacture base of HangZhou Seaport (top 10 of world), develop for over 30 years of experience of R&D and sales, pass of ISO 9000 managment system & CE quality certification. As 1 of the leading machinery manufacturers such as: Shot/Sand blasting machine(polish the steel surface rust, strength the steel qulity suit for steel plate, road surface, H beam, outer/inside pipe, oil pipeline casting etc).

Packages and Delivery

 

Our Service

1.Pre-sale services:

Provide the consultation of the equipment. According to the clients’ special requirement, offering the reasonable plan helping to select the equipment.Welcome to visit our factory.

2.Services during the sales:

Inspect the machine before leaving the factory.Oversea install and debug the equipment. Train the first-line operator.

3.After sale services:

Provide technical exchanging and timely problem solving support.

   

If you are interested in this shot blasting machine , 

Please contact us freely.

 

 

Axle Spindle Types and Features

The axle spindle is an integral part of your vehicle’s suspension. There are several different types and features, including mounting methods, bearings, and functions. Read on for some basic information on axle spindles. The next part of the article will cover how to choose the correct axle spindle for your vehicle. This article will also discuss the different types of spindles available, including the differences between the rear and front bearings.
Driveshaft

Features

The improved axle spindle nut assembly is capable of providing additional performance benefits, including increased tire life and reduced seal failure. Its keyway features and radially inwardly extending teeth allow nut adjustment to be accomplished with precision. The invention further provides a unique, multi-piece locking mechanism that minimizes leakage and torque transfer. Its principles and features are detailed in the appended claims. For example, the improved axle spindle nut assembly is designed for use in vehicles that are equipped with a steering system.
The axle spindle nut assembly includes a nut 252 with threads 256 on its inner periphery. The axle spindle 50 also features threads 198 on its outer periphery. The nut is threaded onto the outboard end of the axle spindle 50 until it contacts the inboard surface of the axle spacer 26. In the assembled state, a bearing spacer 58 is also present on the axle spindle.
The axle spindle nut assembly can reduce axial end play between the wheel end assembly 52 and the axle spindle 50. It can be tightened to an extreme torque level, but if the thread faces separate, it will undercompress the bearing cone and spacer group. To minimize these disadvantages, the axle spindle nut assembly is a critical component of a wheel-end assembly. There are several types of axle spindle nuts.
The third embodiment of the axle spindle nut assembly 300 comprises an inner washer 202, an outer washer 310, and at least 1 screw 320. The axle spindle nut assembly 300 secures and preloads bearing cones 55, 57. Unlike the first embodiment, the axle spindle nut assembly 300 uses the inner washer 202, which is optional in the third embodiment. The inner washer 202 and outer washer 310 are similar to those of the first embodiment.

Functions

An axle spindle is 1 of the most important components of a vehicle’s suspension system. The spindle retains the position of bearings and a spacer in an axle by providing clamp force. The inner nut of an axle spindle should be properly torqued to ensure a secure fit. A spindle nut is also responsible for compressing bearings and spacers. If any of these components are missing, the spindle will not work properly.
An axle spindle is used in rear wheel drive cars. It carries the weight of the vehicle on the axle casing and transfers the torque from the differential to the wheels. The axle spindle and hub are secured on the spindle by large nuts. The axle spindle is a vital component of rear wheel drive vehicles. Hence, it is essential to understand the functions of axle spindle. These components are responsible for the smooth operation of a vehicle’s suspension system.
Axle spindles can be mounted in 3 ways: in the typical axle assembly, the spindles are bolted onto the ends of the tubular axle, and the axle is suspended by springs. Short stub-axle mounting uses a torsion beam that flexes to provide a smooth ride. A second washer is used to prevent excessive rotation of the axle spindle.
Apart from being a crucial component of the suspension system, the spindles of the wheels are responsible for guiding the vehicle in a straight line. They are connected to the steering axis and are used in different types of suspension systems. European cars use a MacPherson Strut suspension system in which the spindle is connected to the arms in the front and rear of the suspension frame. The MacPherson strut allows the shock absorber housing to turn the wheel.
Driveshaft

Methods of mounting

Various methods of mounting axle spindle are available. In general, these methods involve forming a tubular blank of uniform cross section and thickness, and receiving the bearing assembly against it. The spindle is then secured using a collar, which also serves as a bearing stop. In some cases, additional features are used to provide greater security. Some of these features may not be suitable for all applications. But they are generally suitable.
Axle spindle forming is usually done by progressive steps using hollow punches. The metallic body of the punch has an inner work surface, which receives the axle blank. A mandrel is fixed within the work opening of the punch. The punch body’s work surface forges the spindle about the mandrel. The punch has 2 ends, a closed and an open one.
A wheeled vehicle axle assembly (10) includes a cylindrical housing member (12 a) and a plurality of spindle mounting flanges (30) secured on the housing member. The spindles (16) are firmly attached to the housing member by means of coupling members. The coupling members are configured to distribute the bending loads imposed on the spindle by the axle. It is important to note that the coupling members can be either threaded or screwed.
Traditionally, axle spindles were made from tubular blanks of irregular thickness. This method allowed for a gradual reduction in diameter and eliminated the need for extra metal within the spindle. Similarly, axles made by cold forming eliminate the need for additional metal in the spindle. In this way, the overall cost of manufacture is also reduced. The material used for manufacturing axles also determines the size and shape of the final product.
Driveshaft

Bearings

A nut 16 is used to retain the wheel bearings on axle spindle 12. The nut comprises several parts. The first portion includes a plurality of threads and a deformable second portion. The nut may be disposed on the inboard or outboard end of the axle spindle. This type of nut is typically secured to the axle spindle by a retaining nut.
The bearings are installed in the spindle to allow the wheel hub to rotate. While bearings are greased, they can dry out over time. Consequently, you may hear a loud clicking sound when turning your vehicle. Alternatively, you may notice grease on the edges of your tires. Bearing failure can cause severe damage to your axle spindle. If you notice any of these symptoms, you may need to replace the bearings on your axle spindle. Fortunately, you can purchase the necessary bearing parts at O’Reilly Auto Parts.
There are 3 ways to mount an axle spindle. A typical axle assembly has the spindles bolted to the ends of the tubular axle. A torsion beam is also used to mount the spindles on the axle. This torsion beam acts like a spring to help make the ride smooth and bump-free. Lastly, the axle spindle is sometimes mounted as a bolt-on component.

Cost

If your axle spindle has been damaged, you may need to have it replaced. This part of the axle is relatively easy to replace, but you need to know how to do it correctly. To replace your axle spindle, you must first remove the damaged one. To do this, a technician will cut the weld. They will then thread the new 1 into the axle tube and torque it to specification. After that, they will weld the new axle spindle into place.
When you are thinking about the cost of an axle spindle replacement, you must first determine if it is worth it for your vehicle. It is generally a good idea to replace the spindle only if it is causing damage to your vehicle. You can also replace your axle housing if it is deteriorating. If you do not replace the spindle, you can risk damaging the axle housing. To save money, you can consider using a repair kit.
You can also purchase an axle nut socket set. Most wrenches have an adjusting socket for this purpose. The socket set should be suitable for most vehicle types. Axle spindle replacement costs around $500 to $600 before tax. However, you should be aware that these costs vary widely based on the type of vehicle you have. The parts can cost between $430 and $480, and the labor can cost anywhere from $50 to 70.

China Good quality Diesel Drive Shot Blasting Machine Hydraulic Mode   with Good qualityChina Good quality Diesel Drive Shot Blasting Machine Hydraulic Mode   with Good quality

China wholesaler Rotary Tablet Press Machine for Hydraulic Drive System with high quality

Product Description

Application:
        That machine is a double press automatic rotation can be equipped with force-feeding system for shape-pressing equipment, which have the function of press the grains material to be round or irregular shape tablets, such as candy, calcium tablets double-sides with letter printing and etc. which widely suitable for the Industries of pharmaceutical, Chemical, Foodstuff, Plastic Electronic, Powder Metallurgy and so on.

Features:
1. The material of the machine is made of stainless steel with totally closed, the surface of turntable deal with polished and prevent cross pollution which meet the GMP standard.
2. It is equipped with Organic-glass perspective window for tablet producing observation. Each perspective window could be fully opened and easy for cleaning and maintenance.
3. It is adopts the import Frequency Timing with Electromagnetism Clutch.
4. Driving system is equipped with oil box and running under oil, easy for heat dissipation and wear-resistance.
5. It is equipped with Dust Collector as well, which avoid the dust emission, and recycle to save dust
 

Main Technical Data:
 

Model ZP-31D ZP-35D ZP-37D
Station 31 35 37
Production Capacity 100,000pcs/hour 150,000pcs/hour 170,000pcs/hour
Max. Pressure 80KN 80KN 80KN
Max. Dia 22mm 13mm 13mm
Max. Filling Depth 15mm 15mm 15mm
Max. Thickness 9mm 6mm 6mm
Turret Speed 14-25r/min 14-35r/min 14-35r/min
Motor 4Kw 380V 50hz 3 phase
Overall Dimension 1500*1300*1650mm
Weight 1950kg 1950kg 1950kg

 

Q: What price terms you offer?

A: We can offer FOB, FCA, CFR, CIF, EXW and other price terms based on your request.

Q: What payment terms you take?

A: TT, LC, other terms are also workable.

Q: Will you help with installation and stuff training?

A: Yes, we can send our engineers to your place to CZPT the installation and train your workers if you need, but the buyer should bear our technician’s round tickets, accomodation, food and subsidiary USD100/day.

Q: How can I visit your factory?

A: Our factory is located in HangZhou city ZHangZhoug Province. Just let us know your scheduel in advance and we will arrange everything for you!
Any other doubts about our machine, please feel easy to contact with us.

The Different Types of Splines in a Splined Shaft

A splined shaft is a machine component with internal and external splines. The splines are formed in 4 different ways: Involute, Parallel, Serrated, and Ball. You can learn more about each type of spline in this article. When choosing a splined shaft, be sure to choose the right 1 for your application. Read on to learn about the different types of splines and how they affect the shaft’s performance.
splineshaft

Involute splines

Involute splines in a splined shaft are used to secure and extend mechanical assemblies. They are smooth, inwardly curving grooves that resist separation during operation. A shaft with involute splines is often longer than the shaft itself. This feature allows for more axial movement. This is beneficial for many applications, especially in a gearbox.
The involute spline is a shaped spline, similar to a parallel spline. It is angled and consists of teeth that create a spiral pattern that enables linear and rotatory motion. It is distinguished from other splines by the serrations on its flanks. It also has a flat top. It is a good option for couplers and other applications where angular movement is necessary.
Involute splines are also called involute teeth because of their shape. They are flat on the top and curved on the sides. These teeth can be either internal or external. As a result, involute splines provide greater surface contact, which helps reduce stress and fatigue. Regardless of the shape, involute splines are generally easy to machine and fit.
Involute splines are a type of splines that are used in splined shafts. These splines have different names, depending on their diameters. An example set of designations is for a 32-tooth male spline, a 2,500-tooth module, and a 30 degree pressure angle. An example of a female spline, a fillet root spline, is used to describe the diameter of the splined shaft.
The effective tooth thickness of splines is dependent on the number of keyways and the type of spline. Involute splines in splined shafts should be designed to engage 25 to 50 percent of the spline teeth during the coupling. Involute splines should be able to withstand the load without cracking.

Parallel splines

Parallel splines are formed on a splined shaft by putting 1 or more teeth into another. The male spline is positioned at the center of the female spline. The teeth of the male spline are also parallel to the shaft axis, but a common misalignment causes the splines to roll and tilt. This is common in many industrial applications, and there are a number of ways to improve the performance of splines.
Typically, parallel splines are used to reduce friction in a rotating part. The splines on a splined shaft are narrower on the end face than the interior, which makes them more prone to wear. This type of spline is used in a variety of industries, such as machinery, and it also allows for greater efficiency when transmitting torque.
Involute splines on a splined shaft are the most common. They have equally spaced teeth, and are therefore less likely to crack due to fatigue. They also tend to be easy to cut and fit. However, they are not the best type of spline. It is important to understand the difference between parallel and involute splines before deciding on which spline to use.
The difference between splined and involute splines is the size of the grooves. Involute splines are generally larger than parallel splines. These types of splines provide more torque to the gear teeth and reduce stress during operation. They are also more durable and have a longer life span. And because they are used on farm machinery, they are essential in this type of application.
splineshaft

Serrated splines

A Serrated Splined Shaft has several advantages. This type of shaft is highly adjustable. Its large number of teeth allows large torques, and its shorter tooth width allows for greater adjustment. These features make this type of shaft an ideal choice for applications where accuracy is critical. Listed below are some of the benefits of this type of shaft. These benefits are just a few of the advantages. Learn more about this type of shaft.
The process of hobbing is inexpensive and highly accurate. It is useful for external spline shafts, but is not suitable for internal splines. This type of process forms synchronized shapes on the shaft, reducing the manufacturing cycle and stabilizing the relative phase between spline and thread. It uses a grinding wheel to shape the shaft. CZPT Manufacturing has a large inventory of Serrated Splined Shafts.
The teeth of a Serrated Splined Shaft are designed to engage with the hub over the entire circumference of the shaft. The teeth of the shaft are spaced uniformly around the spline, creating a multiple-tooth point of contact over the entire length of the shaft. The results of these analyses are usually satisfactory. But there are some limitations. To begin with, the splines of the Serrated Splined Shaft should be chosen carefully. If the application requires large-scale analysis, it may be necessary to modify the design.
The splines of the Serrated Splined Shaft are also used for other purposes. They can be used to transmit torque to another device. They also act as an anti-rotational device and function as a linear guide. Both the design and the type of splines determine the function of the Splined Shaft. In the automobile industry, they are used in vehicles, aerospace, earth-moving machinery, and many other industries.

Ball splines

The invention relates to a ball-spinned shaft. The shaft comprises a plurality of balls that are arranged in a series and are operatively coupled to a load path section. The balls are capable of rolling endlessly along the path. This invention also relates to a ball bearing. Here, a ball bearing is 1 of the many types of gears. The following discussion describes the features of a ball bearing.
A ball-splined shaft assembly comprises a shaft with at least 1 ball-spline groove and a plurality of circumferential step grooves. The shaft is held in a first holding means that extends longitudinally and is rotatably held by a second holding means. Both the shaft and the first holding means are driven relative to 1 another by a first driving means. It is possible to manufacture a ball-splined shaft in a variety of ways.
A ball-splined shaft features a nut with recirculating balls. The ball-splined nut rides in these grooves to provide linear motion while preventing rotation. A splined shaft with a nut that has recirculating balls can also provide rotary motion. A ball splined shaft also has higher load capacities than a ball bushing. For these reasons, ball splines are an excellent choice for many applications.
In this invention, a pair of ball-spinned shafts are housed in a box under a carrier device 40. Each of the 2 shafts extends along a longitudinal line of arm 50. One end of each shaft is supported rotatably by a slide block 56. The slide block also has a support arm 58 that supports the center arm 50 in a cantilever fashion.
splineshaft

Sector no-go gage

A no-go gauge is a tool that checks the splined shaft for oversize. It is an effective way to determine the oversize condition of a splined shaft without removing the shaft. It measures external splines and serrations. The no-go gage is available in sizes ranging from 19mm to 130mm with a 25mm profile length.
The sector no-go gage has 2 groups of diametrally opposed teeth. The space between them is manufactured to a maximum space width and the tooth thickness must be within a predetermined tolerance. This gage would be out of tolerance if the splines were measured with a pin. The dimensions of this splined shaft can be found in the respective ANSI or DIN standards.
The go-no-go gage is useful for final inspection of thread pitch diameter. It is also useful for splined shafts and threaded nuts. The thread of a screw must match the contour of the go-no-go gage head to avoid a no-go condition. There is no substitute for a quality machine. It is an essential tool for any splined shaft and fastener manufacturer.
The NO-GO gage can detect changes in tooth thickness. It can be calibrated under ISO17025 standards and has many advantages over a non-go gage. It also gives a visual reference of the thickness of a splined shaft. When the teeth match, the shaft is considered ready for installation. It is a critical process. In some cases, it is impossible to determine the precise length of the shaft spline.
The 45-degree pressure angle is most commonly used for axles and torque-delivering members. This pressure angle is the most economical in terms of tool life, but the splines will not roll neatly like a 30 degree angle. The 45-degree spline is more likely to fall off larger than the other two. Oftentimes, it will also have a crowned look. The 37.5 degree pressure angle is a compromise between the other 2 pressure angles. It is often used when the splined shaft material is harder than usual.

China wholesaler Rotary Tablet Press Machine for Hydraulic Drive System   with high qualityChina wholesaler Rotary Tablet Press Machine for Hydraulic Drive System   with high quality

China Custom Kexinda New Customized PLC Control System High Speed Full Automatic Hydraulic Motor Drive Metal C Purlin Cold Roll Forming Machine near me manufacturer

Product Description

 c purlin roll forming machine

Product Description

New Customized PLC Control System High Speed Full Automatic Hydraulic Motor Drive Metal CZ Purlin Cold Roll Forming Machine for Peb Size Adjustable

 

 

The chart of process flow:

Decoilingactive feedingroll formingmeasuring lengthcutting to lengthproduct to stand

 

Main equipment:

Decoiler, main forming machine, hydraulic cutting, product stand, hydraulic systerm, electric systerm

Techenical parameters:

1Automatic inner tight decoiler

A coil inner diameter:450mm-700mm

B max width of coiling: 500mm

C max loading of cloading:4500kg

2 main forming machine:

A number of forming steps:12 or according to customers requirement

B material of shaft:45# adjustable treatment. Outer diameter 70mm

C material of roller:high grade 45# steel (plated chrome on surface)

D main motor power:22kw

E forming speed :8-12m/min or according to the customers requirement

F stand: 350#steel welding

G the plated chrome of roller surface:0.05mm

3 hydraulic cutter:

A material of blade:Cr12with quenched treatment

B cutting systerm: adopt advanced hydraulic drive, automatic cut after forming, no distortion, no waste, high safe factor(main motor stops and cut)

4 product warranty:

12 months and we will provide the technical support for the whole life of the equipment.

 

The chart of process flow:

A Technical specification

(1)   Manual decoiler

(2) Roll-Forming M/C:

(3) Cutting Mechanism

(4)  Hydraulic System

(5)Computer control cabinet :

One counter gauges length, pulses, and decides length

(7) Output table

table

 

Packaging & Shipping

 

Company Information

FAQ

 

1:How to play order:

 

Inquiry—confirm the profile drawings and price—confirm the PI—arrange the deposit or L/C—then OK

 

2:How to visit our company:

 

Fly to ZheJiang airport: By high speed train From ZheJiang Nan to HangZhou Xi(1 hour),then we can pick up you.

 

Fly to ZheJiang Airport:By high speed train From ZheJiang Xihu (West Lake) Dis.ao to HangZhou Xi(4.5hours),then we can pick up you.

 

 

 

3:When we exported the machines:

We have beening making and exporting the machines since from the year of 1998.

 

4:If you want to get more pictures or videos of the machines,I can send them to you by Email or Skype

 

 

 

 

 

 

 

 

 

The Different Types of Splines in a Splined Shaft

A splined shaft is a machine component with internal and external splines. The splines are formed in 4 different ways: Involute, Parallel, Serrated, and Ball. You can learn more about each type of spline in this article. When choosing a splined shaft, be sure to choose the right 1 for your application. Read on to learn about the different types of splines and how they affect the shaft’s performance.
splineshaft

Involute splines

Involute splines in a splined shaft are used to secure and extend mechanical assemblies. They are smooth, inwardly curving grooves that resist separation during operation. A shaft with involute splines is often longer than the shaft itself. This feature allows for more axial movement. This is beneficial for many applications, especially in a gearbox.
The involute spline is a shaped spline, similar to a parallel spline. It is angled and consists of teeth that create a spiral pattern that enables linear and rotatory motion. It is distinguished from other splines by the serrations on its flanks. It also has a flat top. It is a good option for couplers and other applications where angular movement is necessary.
Involute splines are also called involute teeth because of their shape. They are flat on the top and curved on the sides. These teeth can be either internal or external. As a result, involute splines provide greater surface contact, which helps reduce stress and fatigue. Regardless of the shape, involute splines are generally easy to machine and fit.
Involute splines are a type of splines that are used in splined shafts. These splines have different names, depending on their diameters. An example set of designations is for a 32-tooth male spline, a 2,500-tooth module, and a 30 degree pressure angle. An example of a female spline, a fillet root spline, is used to describe the diameter of the splined shaft.
The effective tooth thickness of splines is dependent on the number of keyways and the type of spline. Involute splines in splined shafts should be designed to engage 25 to 50 percent of the spline teeth during the coupling. Involute splines should be able to withstand the load without cracking.

Parallel splines

Parallel splines are formed on a splined shaft by putting 1 or more teeth into another. The male spline is positioned at the center of the female spline. The teeth of the male spline are also parallel to the shaft axis, but a common misalignment causes the splines to roll and tilt. This is common in many industrial applications, and there are a number of ways to improve the performance of splines.
Typically, parallel splines are used to reduce friction in a rotating part. The splines on a splined shaft are narrower on the end face than the interior, which makes them more prone to wear. This type of spline is used in a variety of industries, such as machinery, and it also allows for greater efficiency when transmitting torque.
Involute splines on a splined shaft are the most common. They have equally spaced teeth, and are therefore less likely to crack due to fatigue. They also tend to be easy to cut and fit. However, they are not the best type of spline. It is important to understand the difference between parallel and involute splines before deciding on which spline to use.
The difference between splined and involute splines is the size of the grooves. Involute splines are generally larger than parallel splines. These types of splines provide more torque to the gear teeth and reduce stress during operation. They are also more durable and have a longer life span. And because they are used on farm machinery, they are essential in this type of application.
splineshaft

Serrated splines

A Serrated Splined Shaft has several advantages. This type of shaft is highly adjustable. Its large number of teeth allows large torques, and its shorter tooth width allows for greater adjustment. These features make this type of shaft an ideal choice for applications where accuracy is critical. Listed below are some of the benefits of this type of shaft. These benefits are just a few of the advantages. Learn more about this type of shaft.
The process of hobbing is inexpensive and highly accurate. It is useful for external spline shafts, but is not suitable for internal splines. This type of process forms synchronized shapes on the shaft, reducing the manufacturing cycle and stabilizing the relative phase between spline and thread. It uses a grinding wheel to shape the shaft. CZPT Manufacturing has a large inventory of Serrated Splined Shafts.
The teeth of a Serrated Splined Shaft are designed to engage with the hub over the entire circumference of the shaft. The teeth of the shaft are spaced uniformly around the spline, creating a multiple-tooth point of contact over the entire length of the shaft. The results of these analyses are usually satisfactory. But there are some limitations. To begin with, the splines of the Serrated Splined Shaft should be chosen carefully. If the application requires large-scale analysis, it may be necessary to modify the design.
The splines of the Serrated Splined Shaft are also used for other purposes. They can be used to transmit torque to another device. They also act as an anti-rotational device and function as a linear guide. Both the design and the type of splines determine the function of the Splined Shaft. In the automobile industry, they are used in vehicles, aerospace, earth-moving machinery, and many other industries.

Ball splines

The invention relates to a ball-spinned shaft. The shaft comprises a plurality of balls that are arranged in a series and are operatively coupled to a load path section. The balls are capable of rolling endlessly along the path. This invention also relates to a ball bearing. Here, a ball bearing is 1 of the many types of gears. The following discussion describes the features of a ball bearing.
A ball-splined shaft assembly comprises a shaft with at least 1 ball-spline groove and a plurality of circumferential step grooves. The shaft is held in a first holding means that extends longitudinally and is rotatably held by a second holding means. Both the shaft and the first holding means are driven relative to 1 another by a first driving means. It is possible to manufacture a ball-splined shaft in a variety of ways.
A ball-splined shaft features a nut with recirculating balls. The ball-splined nut rides in these grooves to provide linear motion while preventing rotation. A splined shaft with a nut that has recirculating balls can also provide rotary motion. A ball splined shaft also has higher load capacities than a ball bushing. For these reasons, ball splines are an excellent choice for many applications.
In this invention, a pair of ball-spinned shafts are housed in a box under a carrier device 40. Each of the 2 shafts extends along a longitudinal line of arm 50. One end of each shaft is supported rotatably by a slide block 56. The slide block also has a support arm 58 that supports the center arm 50 in a cantilever fashion.
splineshaft

Sector no-go gage

A no-go gauge is a tool that checks the splined shaft for oversize. It is an effective way to determine the oversize condition of a splined shaft without removing the shaft. It measures external splines and serrations. The no-go gage is available in sizes ranging from 19mm to 130mm with a 25mm profile length.
The sector no-go gage has 2 groups of diametrally opposed teeth. The space between them is manufactured to a maximum space width and the tooth thickness must be within a predetermined tolerance. This gage would be out of tolerance if the splines were measured with a pin. The dimensions of this splined shaft can be found in the respective ANSI or DIN standards.
The go-no-go gage is useful for final inspection of thread pitch diameter. It is also useful for splined shafts and threaded nuts. The thread of a screw must match the contour of the go-no-go gage head to avoid a no-go condition. There is no substitute for a quality machine. It is an essential tool for any splined shaft and fastener manufacturer.
The NO-GO gage can detect changes in tooth thickness. It can be calibrated under ISO17025 standards and has many advantages over a non-go gage. It also gives a visual reference of the thickness of a splined shaft. When the teeth match, the shaft is considered ready for installation. It is a critical process. In some cases, it is impossible to determine the precise length of the shaft spline.
The 45-degree pressure angle is most commonly used for axles and torque-delivering members. This pressure angle is the most economical in terms of tool life, but the splines will not roll neatly like a 30 degree angle. The 45-degree spline is more likely to fall off larger than the other two. Oftentimes, it will also have a crowned look. The 37.5 degree pressure angle is a compromise between the other 2 pressure angles. It is often used when the splined shaft material is harder than usual.

China Custom Kexinda New Customized PLC Control System High Speed Full Automatic Hydraulic Motor Drive Metal C Purlin Cold Roll Forming Machine   near me manufacturer China Custom Kexinda New Customized PLC Control System High Speed Full Automatic Hydraulic Motor Drive Metal C Purlin Cold Roll Forming Machine   near me manufacturer

China Standard Automatic Metal Iron Steel Hydraulic Motor Drive Cold Automatic CZ Making Machine near me supplier

Product Description

Direct factory selling with CE/ISO automatic metal iron steel c/z profile roll forming machine

Technical Specifications of the C channel roll forming machine

Equipment feeding direction left into the right out
 voltage 380,50Hz, 3 phase
Gas source flow rate of 0.5m3 / min; pressure of 0.7MPa.
hydraulic oil 46 # hydraulic oil.
gear oil 18 # hyperbolic gear oil.
Rolled strip width ≤ 300 mm
Rolled strip steel material Q235
Production speed 10 ~ 20 m / min
Rolling workpiece length custom

Production process
Discharge → leveling → cold forming → tracking cut off (hydraulic cut off) → receipt

FAQ
1.Q: Are you manufacturer or trading company?
A: We are manufacture and trading company.
2.Q:What info you need before you make the proposal?
A:The pipe diameter and thickness range which you need or the profile drawings, material information, your special requirements.
3.Q: what is the MOQ?
A: One set
4.Q: Do you provide installing and debugging overseas?
A: Overseas machine install and worker training services are optional.
5.Q: Can you make the machine according to my design or prototype?
A: Yes, we have an experienced team for working out the most suitable design and production plan for the machine that you are going to book with us.
6.Q: How does your factory do regarding quality control?
A :There is no tolerance regarding quality control. Quality control complies with ISO 9001.every machine has to past testing running before it’s packed for shipment.
7.Q: How can I trust you that machines pasted testing running before shipping?
A: 1) We record the testing video for your reference
2) We welcome you visit us and test machine by yourself in our factory.
8.Q: What about our after-sale service?
A: we provide technical support on line as well as overseas services by skillful technicians.
9.Q: What should I do if I just start a new business?
A:Contact us immediately ,we provide free consultant pre-sales service.Also we can help you to solve the material(steel coil)purchase,worker train,international market price.
10. Q:Can I visit you factory to check machines on-site ? What Should I bring when I visit your factory?
A: We are manufacturer, and we welcome customers to visit our factory. For special product design and develop, we request you bring a piece of testing material, you can test on our machines on-site.

Screw Sizes and Their Uses

Screws have different sizes and features. This article will discuss screw sizes and their uses. There are 2 main types: right-handed and left-handed screw shafts. Each screw features a point that drills into the object. Flat tipped screws, on the other hand, need a pre-drilled hole. These screw sizes are determined by the major and minor diameters. To determine which size of screw you need, measure the diameter of the hole and the screw bolt’s thread depth.

The major diameter of a screw shaft

The major diameter of a screw shaft is the distance from the outer edge of the thread on 1 side to the tip of the other. The minor diameter is the inner smooth part of the screw shaft. The major diameter of a screw is typically between 2 and 16 inches. A screw with a pointy tip has a smaller major diameter than 1 without. In addition, a screw with a larger major diameter will have a wider head and drive.
The thread of a screw is usually characterized by its pitch and angle of engagement. The pitch is the angle formed by the helix of a thread, while the crest forms the surface of the thread corresponding to the major diameter of the screw. The pitch angle is the angle between the gear axis and the pitch surface. Screws without self-locking threads have multiple starts, or helical threads.
The pitch is a crucial component of a screw’s threading system. Pitch is the distance from a given thread point to the corresponding point of the next thread on the same shaft. The pitch line is 1 element of pitch diameter. The pitch line, or lead, is a crucial dimension for the thread of a screw, as it controls the amount of thread that will advance during a single turn.
screwshaft

The pitch diameter of a screw shaft

When choosing the appropriate screw, it is important to know its pitch diameter and pitch line. The pitch line designates the distance between adjacent thread sides. The pitch diameter is also known as the mean area of the screw shaft. Both of these dimensions are important when choosing the correct screw. A screw with a pitch of 1/8 will have a mechanical advantage of 6.3. For more information, consult an application engineer at Roton.
The pitch diameter of a screw shaft is measured as the distance between the crest and the root of the thread. Threads that are too long or too short will not fit together in an assembly. To measure pitch, use a measuring tool with a metric scale. If the pitch is too small, it will cause the screw to loosen or get stuck. Increasing the pitch will prevent this problem. As a result, screw diameter is critical.
The pitch diameter of a screw shaft is measured from the crest of 1 thread to the corresponding point on the next thread. Measurement is made from 1 thread to another, which is then measured using the pitch. Alternatively, the pitch diameter can be approximated by averaging the major and minor diameters. In most cases, the pitch diameter of a screw shaft is equal to the difference between the two.

The thread depth of a screw shaft

Often referred to as the major diameter, the thread depth is the outermost diameter of the screw. To measure the thread depth of a screw, use a steel rule, micrometer, or caliper. In general, the first number in the thread designation indicates the major diameter of the thread. If a section of the screw is worn, the thread depth will be smaller, and vice versa. Therefore, it is good practice to measure the section of the screw that receives the least amount of use.
In screw manufacturing, the thread depth is measured from the crest of the screw to the root. The pitch diameter is halfway between the major and minor diameters. The lead diameter represents the amount of linear distance traveled in 1 revolution. As the lead increases, the load capacity decreases. This measurement is primarily used in the construction of screws. However, it should not be used for precision machines. The thread depth of a screw shaft is essential for achieving accurate screw installation.
To measure the thread depth of a screw shaft, the manufacturer must first determine how much material the thread is exposed to. If the thread is exposed to side loads, it can cause the nut to wedge. Because the nut will be side loaded, its thread flanks will contact the nut. The less clearance between the nut and the screw, the lower the clearance between the nut and the screw. However, if the thread is centralized, there is no risk of the nut wedgeing.
screwshaft

The lead of a screw shaft

Pitch and lead are 2 measurements of a screw’s linear distance per turn. They’re often used interchangeably, but their definitions are not the same. The difference between them lies in the axial distance between adjacent threads. For single-start screws, the pitch is equal to the lead, while the lead of a multi-start screw is greater than the pitch. This difference is often referred to as backlash.
There are 2 ways to calculate the pitch and lead of a screw. For single-start screws, the lead and pitch are equal. Multiple-start screws, on the other hand, have multiple starts. The pitch of a multiple-start screw is the same as its lead, but with 2 or more threads running the length of the screw shaft. A square-thread screw is a better choice in applications requiring high load-bearing capacity and minimal friction losses.
The PV curve defines the safe operating limits of lead screw assemblies. It describes the inverse relationship between contact surface pressure and sliding velocity. As the load increases, the lead screw assembly must slow down in order to prevent irreversible damage from frictional heat. Furthermore, a lead screw assembly with a polymer nut must reduce rpm as the load increases. The more speed, the lower the load capacity. But, the PV factor must be below the maximum allowed value of the material used to make the screw shaft.

The thread angle of a screw shaft

The angle between the axes of a thread and the helix of a thread is called the thread angle. A unified thread has a 60-degree angle in all directions. Screws can have either a tapped hole or a captive screw. The screw pitch is measured in millimeters (mm) and is usually equal to the screw major diameter. In most cases, the thread angle will be equal to 60-degrees.
Screws with different angles have various degrees of thread. Originally, this was a problem because of the inconsistency in the threading. However, Sellers’s thread was easier to manufacture and was soon adopted as a standard throughout the United States. The United States government began to adopt this thread standard in the mid-1800s, and several influential corporations in the railroad industry endorsed it. The resulting standard is called the United States Standard thread, and it became part of the ASA’s Vol. 1 publication.
There are 2 types of screw threads: coarse and fine. The latter is easier to tighten and achieves tension at lower torques. On the other hand, the coarse thread is deeper than the fine one, making it easier to apply torque to the screw. The thread angle of a screw shaft will vary from bolt to bolt, but they will both fit in the same screw. This makes it easier to select the correct screw.
screwshaft

The tapped hole (or nut) into which the screw fits

A screw can be re-threaded without having to replace it altogether. The process is different than that of a standard bolt, because it requires threading and tapping. The size of a screw is typically specified by its major and minor diameters, which is the inside distance between threads. The thread pitch, which is the distance between each thread, is also specified. Thread pitch is often expressed in threads per inch.
Screws and bolts have different thread pitches. A coarse thread has fewer threads per inch and a longer distance between threads. It is therefore larger in diameter and longer than the material it is screwed into. A coarse thread is often designated with an “A” or “B” letter. The latter is generally used in smaller-scale metalworking applications. The class of threading is called a “threaded hole” and is designated by a letter.
A tapped hole is often a complication. There is a wide range of variations between the sizes of threaded holes and nut threads, so the tapped hole is a critical dimension in many applications. However, even if you choose a threaded screw that meets the requisite tolerance, there may be a mismatch in the thread pitch. This can prevent the screw from freely rotating.

China Standard Automatic Metal Iron Steel Hydraulic Motor Drive Cold Automatic CZ Making Machine   near me supplier China Standard Automatic Metal Iron Steel Hydraulic Motor Drive Cold Automatic CZ Making Machine   near me supplier

China factory Full Automatic Size Adjustable Hydraulic Motor Drive Metal CZ Purlin Cold Roll Forming Machine near me manufacturer

Product Description

Full Automatic Size Adjustable Hydraulic Motor Drive Metal CZ Purlin Cold Roll Forming Machine

C or Z Shape Purline Forming Machine can produce many size of C & Z shape purline. The whole line mainly consists of uncoiler and its base, coil sheet flattening equipment, C & Z shape forming system, punching equipment, post-cutting equipment,, hydraulic station, and controlling system.

 

Drawing /Profile

Material Type :GI ,PPGI  Aluminum .
                          Thickness :2.0-3.0mm 
                          Size :C :80-300mm   Z :120-300mm

 

Product Description

 Main Parameter

 1.Components of roll forming machine:
 

o. Item. Unit. Qty.
1. Manual decolier set 1
2. Molding core set 1
3. PLC control box set 1
4. Hydraulic pump set 1
5. Exit rack set 1
6. Cutting system set 1

 

1) Process 

  Manual decoiler→Feeding material into machine→Roll forming machine→Measure  length→Hydraulic cutting→Finished Products 

 

 

 1) Decoiler

 

3T Manual Decoiler 
1) Inner Diameter :450-550mm
2) Width :600mm
3) Capacity :3T

 

 

 2)Main parameter 

Name

Metal Steel CZ Purline Roll Forming Machine

1

Suitable raw material

PPGI/PPGL/GI/GL Steel Coils

2

Thickness of coil sheet 

2-3mm

3

Punching device

round hole or elliptical hole

4

Effective width

C:80-300mm
Z:100-300mm

5

Under frame 

350H-beam

6

Diameter of Soild shaft

80mm, high grade 45# steel, finish turning, cylindrical grinding, with keyway

7

Roller

Gcr15, processed by CNC lathe, Quenched and tempered treatment, 

hard chrome coated 0.05-0.07mm

8

Thickness of middle plate

18mm

9

Forming stations

16

10

Drive type

By chain(1.5 inch) link bearing model 6212

11

Power of main motor

11kw with Cycloidal reducer, 

12

Power of pump station

5.5kw, 

13

Forming speed

About 15-20m/min

14

Hydraulic cutting

Controlled by PLC

15

PLC 

DELTA, ZheJiang / Mitsubishi, Japan

16

Material of cutting blade

Cr12Mov, quenching 58-62ºC

17

Frequency converter

It has the advantage of slowing down before cutting, 

to ensure thelength accuracy(±1mm, far better than 

industrialstandard ±3mm).

            Feeding                                    Forming                                                    Cutting 

Control BOX                                                                    Oil pump
                                                 

3)After-Sales Service

1. we can produce the special machine,send your drawing to us,we can design for you.

 

2. if you buy our products,we also can help you to purchase the material,like color roll,the price is lower than you buy by yourself.

 

3. we provide a one year warranty and lifelong technical support, we can send our technicians to you to give you on-site training.

 

The training period would be for no more than 1 week with the customer paying for the visa, return ticket, food, accommodations and a daily wage of US100.

 

4. engineers available to service machinery overseas.

 

5. if you come to visit our factory,we can book the room for you, car pick up to send.

 

Thanks for visiting our products, if you have interest, pls leave your message, or you can contact us, speical design is avaliable!

 

The real data, the most professinal foreign trade team, your best trustable partner.

 

 

4) Company :Main company and branch

 

 

 

FAQ:

———————————————————————————
 

A:- What service can you provide before order?

– About the pre-sale service. We provide you answers of all your questions on our machines, such as technical parameter, price, payment terms, ect. If you wanna visit our factory and check the machines, we also can send you invitation letter and give you our warmest welcome.

B:- Can you finish the machine during the delivery time?

– We will finish the machine in time according to determined lead time.

C:- Can you provide some spare parts?

– Yes, of course. The quick-wear parts are sent to you together with the machine.

D:- What is the after- sale service?

– About the after-sales service. We can send technician to your country to fix the machine. The buyer should bear all the cost including: visa, Roundtrip ticket and suitable accommodation, also buyer should pay the salary 100USD/day.

The warranty is 1 year. and we will provide the technical support for the whole life. It is free to maintain the machine the first year after buying, including changing the main components. The first year hence, you will pay for our technician $50 per day to maintain the machine. And the components are not free, if you need to get it from us.

E:- Any other service?

– We can manufacture, design, installation and debug various roll forming machines including standard and customized machines.

It is free to assemble machine and train your works, but the buyer should pay for the round-trip airplane ticket, and arrange accommodation during that time.

 

Calculating the Deflection of a Worm Shaft

In this article, we’ll discuss how to calculate the deflection of a worm gear’s worm shaft. We’ll also discuss the characteristics of a worm gear, including its tooth forces. And we’ll cover the important characteristics of a worm gear. Read on to learn more! Here are some things to consider before purchasing a worm gear. We hope you enjoy learning! After reading this article, you’ll be well-equipped to choose a worm gear to match your needs.
worm shaft

Calculation of worm shaft deflection

The main goal of the calculations is to determine the deflection of a worm. Worms are used to turn gears and mechanical devices. This type of transmission uses a worm. The worm diameter and the number of teeth are inputted into the calculation gradually. Then, a table with proper solutions is shown on the screen. After completing the table, you can then move on to the main calculation. You can change the strength parameters as well.
The maximum worm shaft deflection is calculated using the finite element method (FEM). The model has many parameters, including the size of the elements and boundary conditions. The results from these simulations are compared to the corresponding analytical values to calculate the maximum deflection. The result is a table that displays the maximum worm shaft deflection. The tables can be downloaded below. You can also find more information about the different deflection formulas and their applications.
The calculation method used by DIN EN 10084 is based on the hardened cemented worm of 16MnCr5. Then, you can use DIN EN 10084 (CuSn12Ni2-C-GZ) and DIN EN 1982 (CuAl10Fe5Ne5-C-GZ). Then, you can enter the worm face width, either manually or using the auto-suggest option.
Common methods for the calculation of worm shaft deflection provide a good approximation of deflection but do not account for geometric modifications on the worm. While Norgauer’s 2021 approach addresses these issues, it fails to account for the helical winding of the worm teeth and overestimates the stiffening effect of gearing. More sophisticated approaches are required for the efficient design of thin worm shafts.
Worm gears have a low noise and vibration compared to other types of mechanical devices. However, worm gears are often limited by the amount of wear that occurs on the softer worm wheel. Worm shaft deflection is a significant influencing factor for noise and wear. The calculation method for worm gear deflection is available in ISO/TR 14521, DIN 3996, and AGMA 6022.
The worm gear can be designed with a precise transmission ratio. The calculation involves dividing the transmission ratio between more stages in a gearbox. Power transmission input parameters affect the gearing properties, as well as the material of the worm/gear. To achieve a better efficiency, the worm/gear material should match the conditions that are to be experienced. The worm gear can be a self-locking transmission.
The worm gearbox contains several machine elements. The main contributors to the total power loss are the axial loads and bearing losses on the worm shaft. Hence, different bearing configurations are studied. One type includes locating/non-locating bearing arrangements. The other is tapered roller bearings. The worm gear drives are considered when locating versus non-locating bearings. The analysis of worm gear drives is also an investigation of the X-arrangement and four-point contact bearings.
worm shaft

Influence of tooth forces on bending stiffness of a worm gear

The bending stiffness of a worm gear is dependent on tooth forces. Tooth forces increase as the power density increases, but this also leads to increased worm shaft deflection. The resulting deflection can affect efficiency, wear load capacity, and NVH behavior. Continuous improvements in bronze materials, lubricants, and manufacturing quality have enabled worm gear manufacturers to produce increasingly high power densities.
Standardized calculation methods take into account the supporting effect of the toothing on the worm shaft. However, overhung worm gears are not included in the calculation. In addition, the toothing area is not taken into account unless the shaft is designed next to the worm gear. Similarly, the root diameter is treated as the equivalent bending diameter, but this ignores the supporting effect of the worm toothing.
A generalized formula is provided to estimate the STE contribution to vibratory excitation. The results are applicable to any gear with a meshing pattern. It is recommended that engineers test different meshing methods to obtain more accurate results. One way to test tooth-meshing surfaces is to use a finite element stress and mesh subprogram. This software will measure tooth-bending stresses under dynamic loads.
The effect of tooth-brushing and lubricant on bending stiffness can be achieved by increasing the pressure angle of the worm pair. This can reduce tooth bending stresses in the worm gear. A further method is to add a load-loaded tooth-contact analysis (CCTA). This is also used to analyze mismatched ZC1 worm drive. The results obtained with the technique have been widely applied to various types of gearing.
In this study, we found that the ring gear’s bending stiffness is highly influenced by the teeth. The chamfered root of the ring gear is larger than the slot width. Thus, the ring gear’s bending stiffness varies with its tooth width, which increases with the ring wall thickness. Furthermore, a variation in the ring wall thickness of the worm gear causes a greater deviation from the design specification.
To understand the impact of the teeth on the bending stiffness of a worm gear, it is important to know the root shape. Involute teeth are susceptible to bending stress and can break under extreme conditions. A tooth-breakage analysis can control this by determining the root shape and the bending stiffness. The optimization of the root shape directly on the final gear minimizes the bending stress in the involute teeth.
The influence of tooth forces on the bending stiffness of a worm gear was investigated using the CZPT Spiral Bevel Gear Test Facility. In this study, multiple teeth of a spiral bevel pinion were instrumented with strain gages and tested at speeds ranging from static to 14400 RPM. The tests were performed with power levels as high as 540 kW. The results obtained were compared with the analysis of a three-dimensional finite element model.
worm shaft

Characteristics of worm gears

Worm gears are unique types of gears. They feature a variety of characteristics and applications. This article will examine the characteristics and benefits of worm gears. Then, we’ll examine the common applications of worm gears. Let’s take a look! Before we dive in to worm gears, let’s review their capabilities. Hopefully, you’ll see how versatile these gears are.
A worm gear can achieve massive reduction ratios with little effort. By adding circumference to the wheel, the worm can greatly increase its torque and decrease its speed. Conventional gearsets require multiple reductions to achieve the same reduction ratio. Worm gears have fewer moving parts, so there are fewer places for failure. However, they can’t reverse the direction of power. This is because the friction between the worm and wheel makes it impossible to move the worm backwards.
Worm gears are widely used in elevators, hoists, and lifts. They are particularly useful in applications where stopping speed is critical. They can be incorporated with smaller brakes to ensure safety, but shouldn’t be relied upon as a primary braking system. Generally, they are self-locking, so they are a good choice for many applications. They also have many benefits, including increased efficiency and safety.
Worm gears are designed to achieve a specific reduction ratio. They are typically arranged between the input and output shafts of a motor and a load. The 2 shafts are often positioned at an angle that ensures proper alignment. Worm gear gears have a center spacing of a frame size. The center spacing of the gear and worm shaft determines the axial pitch. For instance, if the gearsets are set at a radial distance, a smaller outer diameter is necessary.
Worm gears’ sliding contact reduces efficiency. But it also ensures quiet operation. The sliding action limits the efficiency of worm gears to 30% to 50%. A few techniques are introduced herein to minimize friction and to produce good entrance and exit gaps. You’ll soon see why they’re such a versatile choice for your needs! So, if you’re considering purchasing a worm gear, make sure you read this article to learn more about its characteristics!
An embodiment of a worm gear is described in FIGS. 19 and 20. An alternate embodiment of the system uses a single motor and a single worm 153. The worm 153 turns a gear which drives an arm 152. The arm 152, in turn, moves the lens/mirr assembly 10 by varying the elevation angle. The motor control unit 114 then tracks the elevation angle of the lens/mirr assembly 10 in relation to the reference position.
The worm wheel and worm are both made of metal. However, the brass worm and wheel are made of brass, which is a yellow metal. Their lubricant selections are more flexible, but they’re limited by additive restrictions due to their yellow metal. Plastic on metal worm gears are generally found in light load applications. The lubricant used depends on the type of plastic, as many types of plastics react to hydrocarbons found in regular lubricant. For this reason, you need a non-reactive lubricant.

China factory Full Automatic Size Adjustable Hydraulic Motor Drive Metal CZ Purlin Cold Roll Forming Machine   near me manufacturer China factory Full Automatic Size Adjustable Hydraulic Motor Drive Metal CZ Purlin Cold Roll Forming Machine   near me manufacturer

China Good quality New Customized PLC Control System High Speed Hydraulic Motor Drive C Purlin Roll Forming Machine with Ce/ISO9001 with Great quality

Product Description

New Customized PLC Control System High Speed Hydraulic Motor Drive C Purlin Roll Forming Machine with Ce/ISO9001
 

Product Description


Material
Lip(A):15±1mm
Height(B):C40±2mm
Web(H/C):C60±2mm
Applicable material:Galvanized Sheet(GI) With Yield Strength:234-345Mpa

Feeding and Leveling Device

      Hydraulic Pre-Cutting&Punching Device

Pre-punching and pre-cutting, use the same hydraulic system
Hydraulic motor:7.5KW,
Punching and Cutting tool material:mold steel Cr12MoV,Heat treatment
1-cylinder hole punching system for punching both on web and flange

                          Main Machine

Body frame made from H450 type steel by welding
Side wall thickness: Q235 t30mm
Rollers manufactured from GCr15/Cr12 steel,CNC lathes,Heat Treatment
Shafts Diameter=ф90,precision machined
Gear/Sprocket driving,about 21-step to form
Main Motor=18.5KW , Frequency speed control
Speed redcucer motor:K series
Size changing motor:6pcs(Auto change the width ,height and lip),Automatically controlled by PLC Programing

 

             Post Hydraulic Cutting Device

Post to cut, stop to cutting,Two pieces type of cutting blade design, no blanking
Hydraulic motor:7.5KW,with Hydrualic Pre-Punching Device Share a hydraulic station ;
Cutting tool material: Cr12MoV,Heat treatment to HRC58-62 degree
The cutting power is provided by the main engine hydraulic station

PLC Control System
Control The Quantity And Cutting Length Automatically
Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen ,It Can Finish The Production Automatically.

Combined With PLC, Inverter, Touch Screen, Encoder, etc
PLC Siemens (German brand)/Schneider(French brand)
Inverter Siemens (German brand)/Schneider(French brand)
7-Inch Color Touch Screen Siemens (German brand)/Schneider(French brand)
Encoder Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor
Thermal Relay Siemens(German brand)/Schneider(French brand)
Air Switch LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V

After-Sale Service
1. The warranty is 24 months after the client receives the machine.
Within The 24months, we will courier the replacement parts to the client free of charge
2.We offer technical support for the entire life of our machines
3. We can send our technicians to install and train the workers in the clients’ factories with extra cost

Terms Of Trade

Minimum order quantity (MOQ) 1 Set
Delivery time about 45 workdays
Port of loading port of HangZhou
Type of payment by T/T or by L/C
Export to more than 80 countries and regions, including South Korea,
ZheJiang , UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,
Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc

Packing Style

Packing method Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.

 

View more products,click here…

Company Profile

 

 

What Are Screw Shaft Threads?

A screw shaft is a threaded part used to fasten other components. The threads on a screw shaft are often described by their Coefficient of Friction, which describes how much friction is present between the mating surfaces. This article discusses these characteristics as well as the Material and Helix angle. You’ll have a better understanding of your screw shaft’s threads after reading this article. Here are some examples. Once you understand these details, you’ll be able to select the best screw nut for your needs.
screwshaft

Coefficient of friction between the mating surfaces of a nut and a screw shaft

There are 2 types of friction coefficients. Dynamic friction and static friction. The latter refers to the amount of friction a nut has to resist an opposing motion. In addition to the material strength, a higher coefficient of friction can cause stick-slip. This can lead to intermittent running behavior and loud squeaking. Stick-slip may lead to a malfunctioning plain bearing. Rough shafts can be used to improve this condition.
The 2 types of friction coefficients are related to the applied force. When applying force, the applied force must equal the nut’s pitch diameter. When the screw shaft is tightened, the force may be removed. In the case of a loosening clamp, the applied force is smaller than the bolt’s pitch diameter. Therefore, the higher the property class of the bolt, the lower the coefficient of friction.
In most cases, the screwface coefficient of friction is lower than the nut face. This is because of zinc plating on the joint surface. Moreover, power screws are commonly used in the aerospace industry. Whether or not they are power screws, they are typically made of carbon steel, alloy steel, or stainless steel. They are often used in conjunction with bronze or plastic nuts, which are preferred in higher-duty applications. These screws often require no holding brakes and are extremely easy to use in many applications.
The coefficient of friction between the mating surfaces of t-screws is highly dependent on the material of the screw and the nut. For example, screws with internal lubricated plastic nuts use bearing-grade bronze nuts. These nuts are usually used on carbon steel screws, but can be used with stainless steel screws. In addition to this, they are easy to clean.

Helix angle

In most applications, the helix angle of a screw shaft is an important factor for torque calculation. There are 2 types of helix angle: right and left hand. The right hand screw is usually smaller than the left hand one. The left hand screw is larger than the right hand screw. However, there are some exceptions to the rule. A left hand screw may have a greater helix angle than a right hand screw.
A screw’s helix angle is the angle formed by the helix and the axial line. Although the helix angle is not usually changed, it can have a significant effect on the processing of the screw and the amount of material conveyed. These changes are more common in 2 stage and special mixing screws, and metering screws. These measurements are crucial for determining the helix angle. In most cases, the lead angle is the correct angle when the screw shaft has the right helix angle.
High helix screws have large leads, sometimes up to 6 times the screw diameter. These screws reduce the screw diameter, mass, and inertia, allowing for higher speed and precision. High helix screws are also low-rotation, so they minimize vibrations and audible noises. But the right helix angle is important in any application. You must carefully choose the right type of screw for the job at hand.
If you choose a screw gear that has a helix angle other than parallel, you should select a thrust bearing with a correspondingly large center distance. In the case of a screw gear, a 45-degree helix angle is most common. A helix angle greater than zero degrees is also acceptable. Mixing up helix angles is beneficial because it allows for a variety of center distances and unique applications.
screwshaft

Thread angle

The thread angle of a screw shaft is measured from the base of the head of the screw to the top of the screw’s thread. In America, the standard screw thread angle is 60 degrees. The standard thread angle was not widely adopted until the early twentieth century. A committee was established by the Franklin Institute in 1864 to study screw threads. The committee recommended the Sellers thread, which was modified into the United States Standard Thread. The standardized thread was adopted by the United States Navy in 1868 and was recommended for construction by the Master Car Builders’ Association in 1871.
Generally speaking, the major diameter of a screw’s threads is the outside diameter. The major diameter of a nut is not directly measured, but can be determined with go/no-go gauges. It is necessary to understand the major and minor diameters in relation to each other in order to determine a screw’s thread angle. Once this is known, the next step is to determine how much of a pitch is necessary to ensure a screw’s proper function.
Helix angle and thread angle are 2 different types of angles that affect screw efficiency. For a lead screw, the helix angle is the angle between the helix of the thread and the line perpendicular to the axis of rotation. A lead screw has a greater helix angle than a helical one, but has higher frictional losses. A high-quality lead screw requires a higher torque to rotate. Thread angle and lead angle are complementary angles, but each screw has its own specific advantages.
Screw pitch and TPI have little to do with tolerances, craftsmanship, quality, or cost, but rather the size of a screw’s thread relative to its diameter. Compared to a standard screw, the fine and coarse threads are easier to tighten. The coarser thread is deeper, which results in lower torques. If a screw fails because of torsional shear, it is likely to be a result of a small minor diameter.

Material

Screws have a variety of different sizes, shapes, and materials. They are typically machined on CNC machines and lathes. Each type is used for different purposes. The size and material of a screw shaft are influenced by how it will be used. The following sections give an overview of the main types of screw shafts. Each 1 is designed to perform a specific function. If you have questions about a specific type, contact your local machine shop.
Lead screws are cheaper than ball screws and are used in light-duty, intermittent applications. Lead screws, however, have poor efficiency and are not recommended for continuous power transmission. But, they are effective in vertical applications and are more compact. Lead screws are typically used as a kinematic pair with a ball screw. Some types of lead screws also have self-locking properties. Because they have a low coefficient of friction, they have a compact design and very few parts.
Screws are made of a variety of metals and alloys. Steel is an economical and durable material, but there are also alloy steel and stainless steel types. Bronze nuts are the most common and are often used in higher-duty applications. Plastic nuts provide low-friction, which helps reduce the drive torques. Stainless steel screws are also used in high-performance applications, and may be made of titanium. The materials used to create screw shafts vary, but they all have their specific functions.
Screws are used in a wide range of applications, from industrial and consumer products to transportation equipment. They are used in many different industries, and the materials they’re made of can determine their life. The life of a screw depends on the load that it bears, the design of its internal structure, lubrication, and machining processes. When choosing screw assemblies, look for a screw made from the highest quality steels possible. Usually, the materials are very clean, so they’re a great choice for a screw. However, the presence of imperfections may cause a normal fatigue failure.
screwshaft

Self-locking features

Screws are known to be self-locking by nature. The mechanism for this feature is based on several factors, such as the pitch angle of the threads, material pairing, lubrication, and heating. This feature is only possible if the shaft is subjected to conditions that are not likely to cause the threads to loosen on their own. The self-locking ability of a screw depends on several factors, including the pitch angle of the thread flank and the coefficient of sliding friction between the 2 materials.
One of the most common uses of screws is in a screw top container lid, corkscrew, threaded pipe joint, vise, C-clamp, and screw jack. Other applications of screw shafts include transferring power, but these are often intermittent and low-power operations. Screws are also used to move material in Archimedes’ screw, auger earth drill, screw conveyor, and micrometer.
A common self-locking feature for a screw is the presence of a lead screw. A screw with a low PV value is safe to operate, but a screw with high PV will need a lower rotation speed. Another example is a self-locking screw that does not require lubrication. The PV value is also dependent on the material of the screw’s construction, as well as its lubrication conditions. Finally, a screw’s end fixity – the way the screw is supported – affects the performance and efficiency of a screw.
Lead screws are less expensive and easier to manufacture. They are a good choice for light-weight and intermittent applications. These screws also have self-locking capabilities. They can be self-tightened and require less torque for driving than other types. The advantage of lead screws is their small size and minimal number of parts. They are highly efficient in vertical and intermittent applications. They are not as accurate as lead screws and often have backlash, which is caused by insufficient threads.

China Good quality New Customized PLC Control System High Speed Hydraulic Motor Drive C Purlin Roll Forming Machine with Ce/ISO9001   with Great qualityChina Good quality New Customized PLC Control System High Speed Hydraulic Motor Drive C Purlin Roll Forming Machine with Ce/ISO9001   with Great quality

China Best Sales Flying Saw Cold Hydraulic Motor Drive C Purlin Making Machine wholesaler

Product Description

Direct factory selling with CE/ISO automatic metal iron steel c/z profile roll forming machine

Technical Specifications of the C channel roll forming machine

Equipment feeding direction left into the right out
 voltage 380,50Hz, 3 phase
Gas source flow rate of 0.5m3 / min; pressure of 0.7MPa.
hydraulic oil 46 # hydraulic oil.
gear oil 18 # hyperbolic gear oil.
Rolled strip width ≤ 300 mm
Rolled strip steel material Q235
Production speed 10 ~ 20 m / min
Rolling workpiece length custom

Production process
Discharge → leveling → cold forming → tracking cut off (hydraulic cut off) → receipt

FAQ
1.Q: Are you manufacturer or trading company?
A: We are manufacture and trading company.
2.Q:What information you need before you make the proposal?
A:The pipe diameter and thickness range which you need or the profile drawings, material information, your special requirements.
3.Q: what is the MOQ?
A: One set
4.Q: Do you provide installing and debugging overseas?
A: Overseas machine install and worker training services are optional.
5.Q: Can you make the machine according to my design or prototype?
A: Yes, we have an experienced team for working out the most suitable design and production plan for the machine that you are going to book with us.
6.Q: How does your factory do regarding quality control?
A :There is no tolerance regarding quality control. Quality control complies with ISO 9001.every machine has to past testing running before it’s packed for shipment.
7.Q: How can I trust you that machines pasted testing running before shipping?
A: 1) We record the testing video for your reference
2) We welcome you visit us and test machine by yourself in our factory.
8.Q: What about our after-sale service?
A: we provide technical support on line as well as overseas services by skillful technicians.
9.Q: What should I do if I just start a new business?
A:Contact us immediately ,we provide free consultant pre-sales service.Also we can help you to solve the material(steel coil)purchase,worker train,international market price.
10. Q:Can I visit you factory to check machines on-site ? What Should I bring when I visit your factory?
A: We are manufacturer, and we welcome customers to visit our factory. For special product design and develop, we request you bring a piece of testing material, you can test on our machines on-site.

Why Checking the Drive Shaft is Important

If you hear clicking noises while driving, your driveshaft may need repair. An experienced mechanic can tell if the noise is coming from 1 side or both sides. This problem is usually related to the torque converter. Read on to learn why it’s so important to have your driveshaft inspected by an auto mechanic. Here are some symptoms to look for. Clicking noises can be caused by many different things. You should first check if the noise is coming from the front or the rear of the vehicle.
air-compressor

hollow drive shaft

Hollow driveshafts have many benefits. They are light and reduce the overall weight of the vehicle. The largest manufacturer of these components in the world is CZPT. They also offer lightweight solutions for various applications, such as high-performance axles. CZPT driveshafts are manufactured using state-of-the-art technology. They offer excellent quality at competitive prices.
The inner diameter of the hollow shaft reduces the magnitude of the internal forces, thereby reducing the amount of torque transmitted. Unlike solid shafts, hollow shafts are getting stronger. The material inside the hollow shaft is slightly lighter, which further reduces its weight and overall torque. However, this also increases its drag at high speeds. This means that in many applications hollow driveshafts are not as efficient as solid driveshafts.
A conventional hollow drive shaft consists of a first rod 14 and a second rod 14 on both sides. The first rod is connected with the second rod, and the second rod extends in the rotation direction. The 2 rods are then friction welded to the central area of ​​the hollow shaft. The frictional heat generated during the relative rotation helps to connect the 2 parts. Hollow drive shafts can be used in internal combustion engines and environmentally-friendly vehicles.
The main advantage of a hollow driveshaft is weight reduction. The splines of the hollow drive shaft can be designed to be smaller than the outside diameter of the hollow shaft, which can significantly reduce weight. Hollow shafts are also less likely to jam compared to solid shafts. Hollow driveshafts are expected to eventually occupy the world market for automotive driveshafts. Its advantages include fuel efficiency and greater flexibility compared to solid prop shafts.

Cardan shaft

Cardan shafts are a popular choice in industrial machinery. They are used to transmit power from 1 machine to another and are available in a variety of sizes and shapes. They are available in a variety of materials, including steel, copper, and aluminum. If you plan to install 1 of these shafts, it is important to know the different types of Cardan shafts available. To find the best option, browse the catalog.
Telescopic or “Cardan” prop shafts, also known as U-joints, are ideal for efficient torque transfer between the drive and output system. They are efficient, lightweight, and energy-efficient. They employ advanced methods, including finite element modeling (FEM), to ensure maximum performance, weight, and efficiency. Additionally, the Cardan shaft has an adjustable length for easy repositioning.
Another popular choice for driveshafts is the Cardan shaft, also known as a driveshaft. The purpose of the driveshaft is to transfer torque from the engine to the wheels. They are typically used in high-performance car engines. Some types are made of brass, iron, or steel and have unique surface designs. Cardan shafts are available in inclined and parallel configurations.
Single Cardan shafts are a common replacement for standard Cardan shafts, but if you are looking for dual Cardan shafts for your vehicle, you will want to choose the 1310 series. This type is great for lifted jeeps and requires a CV-compatible transfer case. Some even require axle spacers. The dual Cardan shafts are also designed for lifts, which means it’s a good choice for raising and lowering jeeps.
air-compressor

universal joint

Cardan joints are a good choice for drive shafts when operating at a constant speed. Their design allows a constant angular velocity ratio between the input and output shafts. Depending on the application, the recommended speed limit may vary depending on the operating angle, transmission power, and application. These recommendations must be based on pressure. The maximum permissible speed of the drive shaft is determined by determining the angular acceleration.
Because gimbal joints don’t require grease, they can last a long time but eventually fail. If they are poorly lubricated or dry, they can cause metal-to-metal contact. The same is true for U-joints that do not have oil filling capability. While they have a long lifespan, it can be difficult to spot warning signs that could indicate impending joint failure. To avoid this, check the drive shaft regularly.
U-joints should not exceed 70 percent of their lateral critical velocity. However, if this speed is exceeded, the part will experience unacceptable vibration, reducing its useful life. To determine the best U-joint for your application, please contact your universal joint supplier. Typically, lower speeds do not require balancing. In these cases, you should consider using a larger pitch diameter to reduce axial force.
To minimize the angular velocity and torque of the output shaft, the 2 joints must be in phase. Therefore, the output shaft angular displacement does not completely follow the input shaft. Instead, it will lead or lag. Figure 3 illustrates the angular velocity variation and peak displacement lead of the gimbal. The ratios are shown below. The correct torque for this application is 1360 in-Ibs.

Refurbished drive shaft

Refurbished driveshafts are a good choice for a number of reasons. They are cheaper than brand new alternatives and generally just as reliable. Driveshafts are essential to the function of any car, truck, or bus. These parts are made of hollow metal tubes. While this helps reduce weight and expense, it is vulnerable to external influences. If this happens, it may crack or bend. If the shaft suffers this type of damage, it can cause serious damage to the transmission.
A car’s driveshaft is a critical component that transmits torque from the engine to the wheels. A1 Drive Shaft is a global supplier of automotive driveshafts and related components. Their factory has the capability to refurbish and repair almost any make or model of driveshafts. Refurbished driveshafts are available for every make and model of vehicle. They can be found on the market for a variety of vehicles, including passenger cars, trucks, vans, and SUVs.
Unusual noises indicate that your driveshaft needs to be replaced. Worn U-joints and bushings can cause excessive vibration. These components cause wear on other parts of the drivetrain. If you notice any of these symptoms, please take your vehicle to the AAMCO Bay Area Center for a thorough inspection. If you suspect damage to the driveshaft, don’t wait another minute – it can be very dangerous.
air-compressor

The cost of replacing the drive shaft

The cost of replacing a driveshaft varies, but on average, this repair costs between $200 and $1,500. While this price may vary by vehicle, the cost of parts and labor is generally equal. If you do the repair yourself, you should know how much the parts and labor will cost before you start work. Some parts can be more expensive than others, so it’s a good idea to compare the cost of several locations before deciding where to go.
If you notice any of these symptoms, you should seek a repair shop immediately. If you are still not sure if the driveshaft is damaged, do not drive the car any distance until it is repaired. Symptoms to look for include lack of power, difficulty moving the car, squeaking, clanking, or vibrating when the vehicle is moving.
Parts used in drive shafts include center support bearings, slip joints, and U-joints. The price of the driveshaft varies by vehicle and may vary by model of the same year. Also, different types of driveshafts require different repair methods and are much more expensive. Overall, though, a driveshaft replacement costs between $300 and $1,300. The process may take about an hour, depending on the vehicle model.
Several factors can lead to the need to replace the drive shaft, including bearing corrosion, damaged seals, or other components. In some cases, the U-joint indicates that the drive shaft needs to be replaced. Even if the bearings and u-joints are in good condition, they will eventually break and require the replacement of the drive shaft. However, these parts are not cheap, and if a damaged driveshaft is a symptom of a bigger problem, you should take the time to replace the shaft.

China Best Sales Flying Saw Cold Hydraulic Motor Drive C Purlin Making Machine     wholesaler China Best Sales Flying Saw Cold Hydraulic Motor Drive C Purlin Making Machine     wholesaler

China Hot selling 13.5ton Building Construction Machine Hydraulic Digger Wheel Excavator with Good quality

Product Description

13.5ton building construction machine hydraulic digger wheel excavator 
 

Excavator main features:

–SC135W wheel excavator adopted YUCHAI 85kw diesel engine,powerful and strong
 

–KAWASAKI brand pump and CZPT valves
 

–South Korean SUNJIN brand slewing motor and hydraulic driving motor
 

–Luxury full seal cabin with A/C and LCD display and LED lights etc.
 

–South Korean hydraulic pilot servo operation system
 

–Hydraulic driving system (8ADW)
 

–With broken pipeline system
 

–360° swing, full scope working range, efficient and convenient.

Excavator technical data:

ENGINE
Emission Standard Tier 3/ Stage III
Make YUCHAI
Model YC4D115Z
Power /Rotation speed 85kw(115HP)@2200rpm
Number of cylinder 4
DRIVING SYSTEM
Maximum Travel speed 32km/h
Tire model 9.00-20
Number of tires 8
Driving type Hydraulic controlling
Steering type Steering wheel
TRANSMISSION
Type Free shift(Stepless gear box)
BRAKE SYSTEM
Driving brake(Front axle) Air break+oil brake
Driving brake(Rear axle) Air break+oil brake
Parking brake Disc break
Emergency brake Foot brake
PERFORMANCE PARAMETER
Standard Bucket capacity 0.6m³
Swing speed 12rpm
Maximum Grade ability 25°
Maximum Bucket CZPT force 91KN
Maximum Arm CZPT force 55KN
Hydraulic system pressure 32Mpa
Machine weight 13500kg
Fuel tank 252L
Hydraulic oil tank 160L
Engine oil capacity 11L
MACHINE SIZE
Overall dimension (L*W*H) 7520mm*2570mm*3425mm
Height of cabin 3015mm
Wheel base 2600mm
Tread 1944mm
Minimum Ground clearance 350mm

Excavator attachments:

Quick change adapter

Many different models are available:

1.8ton crawler excavator
 
2ton crawler excavator
 
2.2ton crawler excavator
 
6.5ton crawler excavator
 
7.5ton crawler excavator
 
9ton crawer excavator
 
13.5ton crawler excavator
 
18ton crawler excavator
 
23ton crawler excavator
 
7ton wheel excavator
 
8.5ton wheel excavator
 
13.5ton wheel excavator
 

Company:

FAQ:
1. Are you manufacturer?
Yes.
We are factory in CZPT city, ZheJiang province, near HangZhou port.
By fast train to CZPT station, from ZheJiang , 3-4 hours; from ZheJiang , 2-3 hours.

2. Do you have warranty?
Yes.
All machines have 18 months or 1000 hours warranty, whichever comes first
Warranty starts from the time you receive the machines, not include production and shipping time.
Within warranty, all parts are offered for free. Exceed warranty, all parts are offered at cost prices.

3. Do you have after-sale service?
Yes.
After order, we will start production quickly and keep updated.
After shipment, we will track the shipping and keep updated.
After you receive machines, we will instruct the usages and maintenance.
During usage, if any problems, we will offer timely and complete solutions.
We offer servicing for the whole lifetime of machines, no worry for personal use or resell.

If any query, please do not hesitate to send me an inquiry. I will feedback asap.
 

Different parts of the drive shaft

The driveshaft is the flexible rod that transmits torque between the transmission and the differential. The term drive shaft may also refer to a cardan shaft, a transmission shaft or a propeller shaft. Parts of the drive shaft are varied and include:
The driveshaft is a flexible rod that transmits torque from the transmission to the differential

When the driveshaft in your car starts to fail, you should seek professional help as soon as possible to fix the problem. A damaged driveshaft can often be heard. This noise sounds like “tak tak” and is usually more pronounced during sharp turns. However, if you can’t hear the noise while driving, you can check the condition of the car yourself.
The drive shaft is an important part of the automobile transmission system. It transfers torque from the transmission to the differential, which then transfers it to the wheels. The system is complex, but still critical to the proper functioning of the car. It is the flexible rod that connects all other parts of the drivetrain. The driveshaft is the most important part of the drivetrain, and understanding its function will make it easier for you to properly maintain your car.
Driveshafts are used in different vehicles, including front-wheel drive, four-wheel drive, and front-engine rear-wheel drive. Drive shafts are also used in motorcycles, locomotives and ships. Common front-engine, rear-wheel drive vehicle configurations are shown below. The type of tube used depends on the size, speed and strength of the drive shaft.
The output shaft is also supported by the output link, which has 2 identical supports. The upper part of the drive module supports a large tapered roller bearing, while the opposite flange end is supported by a parallel roller bearing. This ensures that the torque transfer between the differentials is efficient. If you want to learn more about car differentials, read this article.
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It is also known as cardan shaft, propeller shaft or drive shaft

A propshaft or propshaft is a mechanical component that transmits rotation or torque from an engine or transmission to the front or rear wheels of a vehicle. Because the axes are not directly connected to each other, it must allow relative motion. Because of its role in propelling the vehicle, it is important to understand the components of the driveshaft. Here are some common types.
Isokinetic Joint: This type of joint guarantees that the output speed is the same as the input speed. To achieve this, it must be mounted back-to-back on a plane that bisects the drive angle. Then mount the 2 gimbal joints back-to-back and adjust their relative positions so that the velocity changes at 1 joint are offset by the other joint.
Driveshaft: The driveshaft is the transverse shaft that transmits power to the front wheels. Driveshaft: The driveshaft connects the rear differential to the transmission. The shaft is part of a drive shaft assembly that includes a drive shaft, a slip joint, and a universal joint. This shaft provides rotational torque to the drive shaft.
Dual Cardan Joints: This type of driveshaft uses 2 cardan joints mounted back-to-back. The center yoke replaces the intermediate shaft. For the duplex universal joint to work properly, the angle between the input shaft and the output shaft must be equal. Once aligned, the 2 axes will operate as CV joints. An improved version of the dual gimbal is the Thompson coupling, which offers slightly more efficiency at the cost of added complexity.
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It transmits torque at different angles between driveline components

A vehicle’s driveline consists of various components that transmit power from the engine to the wheels. This includes axles, propshafts, CV joints and differentials. Together, these components transmit torque at different angles between driveline components. A car’s powertrain can only function properly if all its components work in harmony. Without these components, power from the engine would stop at the transmission, which is not the case with a car.
The CV driveshaft design provides smoother operation at higher operating angles and extends differential and transfer case life. The assembly’s central pivot point intersects the joint angle and transmits smooth rotational power and surface speed through the drivetrain. In some cases, the C.V. “U” connector. Drive shafts are not the best choice because the joint angles of the “U” joints are often substantially unequal and can cause torsional vibration.
Driveshafts also have different names, including driveshafts. A car’s driveshaft transfers torque from the transmission to the differential, which is then distributed to other driveline components. A power take-off (PTO) shaft is similar to a prop shaft. They transmit mechanical power to connected components. They are critical to the performance of any car. If any of these components are damaged, the entire drivetrain will not function properly.
A car’s powertrain can be complex and difficult to maintain. Adding vibration to the drivetrain can cause premature wear and shorten overall life. This driveshaft tip focuses on driveshaft assembly, operation, and maintenance, and how to troubleshoot any problems that may arise. Adding proper solutions to pain points can extend the life of the driveshaft. If you’re in the market for a new or used car, be sure to read this article.

it consists of several parts

“It consists of several parts” is 1 of 7 small prints. This word consists of 10 letters and is 1 of the hardest words to say. However, it can be explained simply by comparing it to a cow’s kidney. The cocoa bean has several parts, and the inside of the cocoa bean before bursting has distinct lines. This article will discuss the different parts of the cocoa bean and provide a fun way to learn more about the word.
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Replacement is expensive

Replacing a car’s driveshaft can be an expensive affair, and it’s not the only part that needs servicing. A damaged drive shaft can also cause other problems. This is why getting estimates from different repair shops is essential. Often, a simple repair is cheaper than replacing the entire unit. Listed below are some tips for saving money when replacing a driveshaft. Listed below are some of the costs associated with repairs:
First, learn how to determine if your vehicle needs a driveshaft replacement. Damaged driveshaft components can cause intermittent or lack of power. Additionally, improperly installed or assembled driveshaft components can cause problems with the daily operation of the car. Whenever you suspect that your car needs a driveshaft repair, seek professional advice. A professional mechanic will have the knowledge and experience needed to properly solve the problem.
Second, know which parts need servicing. Check the u-joint bushing. They should be free of crumbs and not cracked. Also, check the center support bearing. If this part is damaged, the entire drive shaft needs to be replaced. Finally, know which parts to replace. The maintenance cost of the drive shaft is significantly lower than the maintenance cost. Finally, determine if the repaired driveshaft is suitable for your vehicle.
If you suspect your driveshaft needs service, make an appointment with a repair shop as soon as possible. If you are experiencing vibration and rough riding, driveshaft repairs may be the best way to prevent costly repairs in the future. Also, if your car is experiencing unusual noise and vibration, a driveshaft repair may be a quick and easy solution. If you don’t know how to diagnose a problem with your car, you can take it to a mechanic for an appointment and a quote.

China Hot selling 13.5ton Building Construction Machine Hydraulic Digger Wheel Excavator     with Good qualityChina Hot selling 13.5ton Building Construction Machine Hydraulic Digger Wheel Excavator     with Good quality

China wholesaler Hydraulic Motor Drive Metal C Z Lipped Channel Making Machine with Hot selling

Product Description

Direct factory selling with CE/ISO automatic metal iron steel c/z profile roll forming machine

Technical Specifications of the C channel roll forming machine

Equipment feeding direction left into the right out
 voltage 380,50Hz, 3 phase
Gas source flow rate of 0.5m3 / min; pressure of 0.7MPa.
hydraulic oil 46 # hydraulic oil.
gear oil 18 # hyperbolic gear oil.
Rolled strip width ≤ 300 mm
Rolled strip steel material Q235
Production speed 10 ~ 20 m / min
Rolling workpiece length custom

Production process
Discharge → leveling → cold forming → tracking cut off (hydraulic cut off) → receipt

FAQ
1.Q: Are you manufacturer or trading company?
A: We are manufacture and trading company.
2.Q:What info you need before you make the proposal?
A:The pipe diameter and thickness range which you need or the profile drawings, material information, your special requirements.
3.Q: what is the MOQ?
A: One set
4.Q: Do you provide installing and debugging overseas?
A: Overseas machine install and worker training services are optional.
5.Q: Can you make the machine according to my design or prototype?
A: Yes, we have an experienced team for working out the most suitable design and production plan for the machine that you are going to book with us.
6.Q: How does your factory do regarding quality control?
A :There is no tolerance regarding quality control. Quality control complies with ISO 9001.every machine has to past testing running before it’s packed for shipment.
7.Q: How can I trust you that machines pasted testing running before shipping?
A: 1) We record the testing video for your reference
2) We welcome you visit us and test machine by yourself in our factory.
8.Q: What about our after-sale service?
A: we provide technical support on line as well as overseas services by skillful technicians.
9.Q: What should I do if I just start a new business?
A:Contact us immediately ,we provide free consultant pre-sales service.Also we can help you to solve the material(steel coil)purchase,worker train,international market price.
10. Q:Can I visit you factory to check machines on-site ? What Should I bring when I visit your factory?
A: We are manufacturer, and we welcome customers to visit our factory. For special product design and develop, we request you bring a piece of testing material, you can test on our machines on-site.

 

Guide to Drive Shafts and U-Joints

If you’re concerned about the performance of your car’s driveshaft, you’re not alone. Many car owners are unaware of the warning signs of a failed driveshaft, but knowing what to look for can help you avoid costly repairs. Here is a brief guide on drive shafts, U-joints and maintenance intervals. Listed below are key points to consider before replacing a vehicle driveshaft.
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Symptoms of Driveshaft Failure

Identifying a faulty driveshaft is easy if you’ve ever heard a strange noise from under your car. These sounds are caused by worn U-joints and bearings supporting the drive shaft. When they fail, the drive shafts stop rotating properly, creating a clanking or squeaking sound. When this happens, you may hear noise from the side of the steering wheel or floor.
In addition to noise, a faulty driveshaft can cause your car to swerve in tight corners. It can also lead to suspended bindings that limit overall control. Therefore, you should have these symptoms checked by a mechanic as soon as you notice them. If you notice any of the symptoms above, your next step should be to tow your vehicle to a mechanic. To avoid extra trouble, make sure you’ve taken precautions by checking your car’s oil level.
In addition to these symptoms, you should also look for any noise from the drive shaft. The first thing to look for is the squeak. This was caused by severe damage to the U-joint attached to the drive shaft. In addition to noise, you should also look for rust on the bearing cap seals. In extreme cases, your car can even shudder when accelerating.
Vibration while driving can be an early warning sign of a driveshaft failure. Vibration can be due to worn bushings, stuck sliding yokes, or even springs or bent yokes. Excessive torque can be caused by a worn center bearing or a damaged U-joint. The vehicle may make unusual noises in the chassis system.
If you notice these signs, it’s time to take your car to a mechanic. You should check regularly, especially heavy vehicles. If you’re not sure what’s causing the noise, check your car’s transmission, engine, and rear differential. If you suspect that a driveshaft needs to be replaced, a certified mechanic can replace the driveshaft in your car.
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Drive shaft type

Driveshafts are used in many different types of vehicles. These include four-wheel drive, front-engine rear-wheel drive, motorcycles and boats. Each type of drive shaft has its own purpose. Below is an overview of the 3 most common types of drive shafts:
The driveshaft is a circular, elongated shaft that transmits torque from the engine to the wheels. Drive shafts often contain many joints to compensate for changes in length or angle. Some drive shafts also include connecting shafts and internal constant velocity joints. Some also include torsional dampers, spline joints, and even prismatic joints. The most important thing about the driveshaft is that it plays a vital role in transmitting torque from the engine to the wheels.
The drive shaft needs to be both light and strong to move torque. While steel is the most commonly used material for automotive driveshafts, other materials such as aluminum, composites, and carbon fiber are also commonly used. It all depends on the purpose and size of the vehicle. Precision Manufacturing is a good source for OEM products and OEM driveshafts. So when you’re looking for a new driveshaft, keep these factors in mind when buying.
Cardan joints are another common drive shaft. A universal joint, also known as a U-joint, is a flexible coupling that allows 1 shaft to drive the other at an angle. This type of drive shaft allows power to be transmitted while the angle of the other shaft is constantly changing. While a gimbal is a good option, it’s not a perfect solution for all applications.
CZPT, Inc. has state-of-the-art machinery to service all types of drive shafts, from small cars to race cars. They serve a variety of needs, including racing, industry and agriculture. Whether you need a new drive shaft or a simple adjustment, the staff at CZPT can meet all your needs. You’ll be back on the road soon!

U-joint

If your car yoke or u-joint shows signs of wear, it’s time to replace them. The easiest way to replace them is to follow the steps below. Use a large flathead screwdriver to test. If you feel any movement, the U-joint is faulty. Also, inspect the bearing caps for damage or rust. If you can’t find the u-joint wrench, try checking with a flashlight.
When inspecting U-joints, make sure they are properly lubricated and lubricated. If the joint is dry or poorly lubricated, it can quickly fail and cause your car to squeak while driving. Another sign that a joint is about to fail is a sudden, excessive whine. Check your u-joints every year or so to make sure they are in proper working order.
Whether your u-joint is sealed or lubricated will depend on the make and model of your vehicle. When your vehicle is off-road, you need to install lubricable U-joints for durability and longevity. A new driveshaft or derailleur will cost more than a U-joint. Also, if you don’t have a good understanding of how to replace them, you may need to do some transmission work on your vehicle.
When replacing the U-joint on the drive shaft, be sure to choose an OEM replacement whenever possible. While you can easily repair or replace the original head, if the u-joint is not lubricated, you may need to replace it. A damaged gimbal joint can cause problems with your car’s transmission or other critical components. Replacing your car’s U-joint early can ensure its long-term performance.
Another option is to use 2 CV joints on the drive shaft. Using multiple CV joints on the drive shaft helps you in situations where alignment is difficult or operating angles do not match. This type of driveshaft joint is more expensive and complex than a U-joint. The disadvantages of using multiple CV joints are additional length, weight, and reduced operating angle. There are many reasons to use a U-joint on a drive shaft.
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maintenance interval

Checking U-joints and slip joints is a critical part of routine maintenance. Most vehicles are equipped with lube fittings on the driveshaft slip joint, which should be checked and lubricated at every oil change. CZPT technicians are well-versed in axles and can easily identify a bad U-joint based on the sound of acceleration or shifting. If not repaired properly, the drive shaft can fall off, requiring expensive repairs.
Oil filters and oil changes are other parts of a vehicle’s mechanical system. To prevent rust, the oil in these parts must be replaced. The same goes for transmission. Your vehicle’s driveshaft should be inspected at least every 60,000 miles. The vehicle’s transmission and clutch should also be checked for wear. Other components that should be checked include PCV valves, oil lines and connections, spark plugs, tire bearings, steering gearboxes and brakes.
If your vehicle has a manual transmission, it is best to have it serviced by CZPT’s East Lexington experts. These services should be performed every 2 to 4 years or every 24,000 miles. For best results, refer to the owner’s manual for recommended maintenance intervals. CZPT technicians are experienced in axles and differentials. Regular maintenance of your drivetrain will keep it in good working order.

China wholesaler Hydraulic Motor Drive Metal C Z Lipped Channel Making Machine     with Hot sellingChina wholesaler Hydraulic Motor Drive Metal C Z Lipped Channel Making Machine     with Hot selling