Product Description

automatic piston drive servo type Plastic and glass bottle honey / jam / yogurt peanut chocolate butter bottling filling and sealing machine

This automatic servo type viscous liquid filling machine is suitable for various viscous and non viscous and corrosive liquid, widely used in plant oil, chemical liquid, daily chemical industry quantitative small packing filling, linear filling, electromechanical integraton control, replacement of species is quite convenient, unique design, superior performance, other in conformity with the concept of international machinery and equipment.

Using the German SIEMENS(SIEMENS) PLC computer, touch screen control, so that it has an intelligent protection function, vacuum drip device to ensure no leakage phenomenon in the production process. Electric control capacity system, frequency conversion control, photoelectric detection using German TUPK products.

Features

Suitable for material: daily chemical viscosity materials. 
1.Accurate measurement: adopt servo control system, ensure the piston can always reaches constant position 
2. Variable speed filling: in filling process, when close to target filling capacity can be applied to realize speed slow filling, prevent the liquid spill bottle mouth cause pollution 
3. Convenient adjustment: replacement filling specifications only in touch screen can be changed in parameters, and all filling first change in position, fine-tuning dose it in touch screen adjustment Adopt servo motor to descend 
4. Selecting the international famous brand electrical components configuration. CZPT Japan PLC computer, omron photoelectric, ZheJiang is produced touch screen, ensure the quality of its outstanding with long-term performance.

Technical parameters

Model	WJ-01	WJ-02	WJ-03	WJ-04	WJ-05	WJ-06	WJ-07
Filling Head(PC)	2	4	6	8	10	12	14
Suitable volume(L)	0.5-6	0.5-6	0.5-6	0.5-6	0.5-6	0.5-6	0.5-6
Productivity (bph)	350-500	700-1000	1000-1500	1500-2200	1800-2500	2000-3000	3000-4000
Work Pressure (MPa)	0.6-0.7	0.6-0.7	0.6-0.7	0.6-0.7	0.6-0.7	0.6-0.7	0.6-0.7
Power consumption(KW)	1.0	1.1	1.5	1.5	1.5	2.0	2.0

Electrical components of our filling machine

	ITEM	SUPPLIER	Brand
1	Touch screen	ZheJiang	WEINVEIW
2	PLC	Japan	Mitsubishi
3	Photo sensor for bottles	Japan	OPTEX
4	solenoid valve	ZheJiang	SHAKO
5	Level button	Mexico	JOHNSON CONTROLS
6	angle seat Valve	Jointed	BURKERT
7	Diving cylinder	ZheJiang	AIRTAC
8	Power button	France	Schneider
9	Button	France	Schneider
10	frequency converter	France	Schneider
11	Magnetic switch	ZheJiang	AIRTAC
12	oil-water separator	ZheJiang	SHAKO
13	Speed reducer	China	Jiao xing
14	Relay	Japan	Omron
15	Servo motor	Japan	Panasonic

 
Our service

Customized service
We can design the machines according your requirements(material,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.

After-sales service
1.We will delivery the machine and provide the bill of load on time to make sure you can get the machine quickly 
2.When you finish the Preparation conditions,our fast and professional aftersales service engineer team will go to your factory to install the machine,give you the operating manual,and train your employee until they can operate the machine well. 
3.We often ask feedback and offer help to our customer whose machine have been used in their factory for some time. 
4.We provide 1 year warranty 
5.Well-trained & experienced staff are to answer all your inquiries in English and Chinese
6.24 hours for engineer response (all services part 5days in customer hand by Intl’ courier). 
7.12 Months guarantee and life-long technical support.
8.Your business relationship with us will be confidential to any third party. 
9.Good after-sale service offered, please get back to us if you got any questions.

HangZhou Proman Machine Co. Ltd,is a production manufacturer and exporter specialized in water treatment plants,beverage filling machine, packing machine, bottle blowing machine, injection moulding machine and spare parts of filling line.
Our factory was established in the year of 1998, with the long history of accumulated experience in filling machine industry in south ZheJiang . There are many development engineers of filling machine in our company. We devote ourselves to the development, research and production of liquid food and beverage packing and filling industry.

Besides, we have our own designs for the bottles.
 
Proman Machine cooperated with many customers in recent years, we win the trust of customers from our high-quality products. And we are looking forward to the future cooperation with you if our products can impress you deeply!

FAQ

1.Where is your factory?

Our Factory is located in HangZhou City, 2 hours drive from ZheJiang  and 1 hour drive from HangZhou(airplane & high-speed rail). If you arrive at ZheJiang or HangZhou, we can pick you up to visit our factory. 

2.Do you have any technical supports with your Beverage Filling Machines?
Yes, We have a professional team of engineers who owned many installation, debug and training experiences abroad, are available to service machinery overseas. 

3.What’s your guarantee or the warranty of the quality if we buy your machines?

We offer high quality machines with 1 year warranty and supply life-long technical support. 
You’re always welcome to visit our company. If you have any interest on our products. Please do not hesitate to contact us.

 

 

Screw Shaft Features Explained

When choosing the screw shaft for your application, you should consider the features of the screws: threads, lead, pitch, helix angle, and more. You may be wondering what these features mean and how they affect the screw’s performance. This article explains the differences between these factors. The following are the features that affect the performance of screws and their properties. You can use these to make an informed decision and purchase the right screw. You can learn more about these features by reading the following articles.

Threads

The major diameter of a screw thread is the larger of the 2 extreme diameters. The major diameter of a screw is also known as the outside diameter. This dimension can’t be directly measured, but can be determined by measuring the distance between adjacent sides of the thread. In addition, the mean area of a screw thread is known as the pitch. The diameter of the thread and pitch line are directly proportional to the overall size of the screw.
The threads are classified by the diameter and pitch. The major diameter of a screw shaft has the largest number of threads; the smaller diameter is called the minor diameter. The thread angle, also known as the helix angle, is measured perpendicular to the axis of the screw. The major diameter is the largest part of the screw; the minor diameter is the lower end of the screw. The thread angle is the half distance between the major and minor diameters. The minor diameter is the outer surface of the screw, while the top surface corresponds to the major diameter.
The pitch is measured at the crest of a thread. In other words, a 16-pitch thread has a diameter of 1 sixteenth of the screw shaft’s diameter. The actual diameter is 0.03125 inches. Moreover, a large number of manufacturers use this measurement to determine the thread pitch. The pitch diameter is a critical factor in successful mating of male and female threads. So, when determining the pitch diameter, you need to check the thread pitch plate of a screw.

Lead

In screw shaft applications, a solid, corrosion-resistant material is an important requirement. Lead screws are a robust choice, which ensure shaft direction accuracy. This material is widely used in lathes and measuring instruments. They have black oxide coatings and are suited for environments where rusting is not acceptable. These screws are also relatively inexpensive. Here are some advantages of lead screws. They are highly durable, cost-effective, and offer high reliability.
A lead screw system may have multiple starts, or threads that run parallel to each other. The lead is the distance the nut travels along the shaft during a single revolution. The smaller the lead, the tighter the thread. The lead can also be expressed as the pitch, which is the distance between adjacent thread crests or troughs. A lead screw has a smaller pitch than a nut, and the smaller the lead, the greater its linear speed.
When choosing lead screws, the critical speed is the maximum number of revolutions per minute. This is determined by the minor diameter of the shaft and its length. The critical speed should never be exceeded or the lead will become distorted or cracked. The recommended operational speed is around 80 percent of the evaluated critical speed. Moreover, the lead screw must be properly aligned to avoid excessive vibrations. In addition, the screw pitch must be within the design tolerance of the shaft.

Pitch

The pitch of a screw shaft can be viewed as the distance between the crest of a thread and the surface where the threads meet. In mathematics, the pitch is equivalent to the length of 1 wavelength. The pitch of a screw shaft also relates to the diameter of the threads. In the following, the pitch of a screw is explained. It is important to note that the pitch of a screw is not a metric measurement. In the following, we will define the 2 terms and discuss how they relate to 1 another.
A screw’s pitch is not the same in all countries. The United Kingdom, Canada, and the United States have standardized screw threads according to the UN system. Therefore, there is a need to specify the pitch of a screw shaft when a screw is being manufactured. The standardization of pitch and diameter has also reduced the cost of screw manufacturing. Nevertheless, screw threads are still expensive. The United Kingdom, Canada, and the United States have introduced a system for the calculation of screw pitch.
The pitch of a lead screw is the same as that of a lead screw. The diameter is 0.25 inches and the circumference is 0.79 inches. When calculating the mechanical advantage of a screw, divide the diameter by its pitch. The larger the pitch, the more threads the screw has, increasing its critical speed and stiffness. The pitch of a screw shaft is also proportional to the number of starts in the shaft.

Helix angle

The helix angle of a screw shaft is the angle formed between the circumference of the cylinder and its helix. Both of these angles must be equal to 90 degrees. The larger the lead angle, the smaller the helix angle. Some reference materials refer to angle B as the helix angle. However, the actual angle is derived from calculating the screw geometry. Read on for more information. Listed below are some of the differences between helix angles and lead angles.
High helix screws have a long lead. This length reduces the number of effective turns of the screw. Because of this, fine pitch screws are usually used for small movements. A typical example is a 16-mm x 5-inch screw. Another example of a fine pitch screw is a 12x2mm screw. It is used for small moves. This type of screw has a lower lead angle than a high-helix screw.
A screw’s helix angle refers to the relative angle of the flight of the helix to the plane of the screw axis. While screw helix angles are not often altered from the standard square pitch, they can have an effect on processing. Changing the helix angle is more common in two-stage screws, special mixing screws, and metering screws. When a screw is designed for this function, it should be able to handle the materials it is made of.

Size

The diameter of a screw is its diameter, measured from the head to the shaft. Screw diameters are standardized by the American Society of Mechanical Engineers. The diameters of screws range from 3/50 inches to 16 inches, and more recently, fractions of an inch have been added. However, shaft diameters may vary depending on the job, so it is important to know the right size for the job. The size chart below shows the common sizes for screws.
Screws are generally referred to by their gauge, which is the major diameter. Screws with a major diameter less than a quarter of an inch are usually labeled as #0 to #14 and larger screws are labeled as sizes in fractions of an inch. There are also decimal equivalents of each screw size. These measurements will help you choose the correct size for your project. The screws with the smaller diameters were not tested.
In the previous section, we described the different shaft sizes and their specifications. These screw sizes are usually indicated by fractions of an inch, followed by a number of threads per inch. For example, a ten-inch screw has a shaft size of 2” with a thread pitch of 1/4″, and it has a diameter of 2 inches. This screw is welded to a two-inch Sch. 40 pipe. Alternatively, it can be welded to a 9-inch O.A.L. pipe.

Shape

Screws come in a wide variety of sizes and shapes, from the size of a quarter to the diameter of a U.S. quarter. Screws’ main function is to hold objects together and to translate torque into linear force. The shape of a screw shaft, if it is round, is the primary characteristic used to define its use. The following chart shows how the screw shaft differs from a quarter:
The shape of a screw shaft is determined by 2 features: its major diameter, or distance from the outer edge of the thread on 1 side to the inner smooth surface of the shaft. These are generally 2 to 16 millimeters in diameter. Screw shafts can have either a fully threaded shank or a half-threaded shank, with the latter providing better stability. Regardless of whether the screw shaft is round or domed, it is important to understand the different characteristics of a screw before attempting to install it into a project.
The screw shaft’s diameter is also important to its application. The ball circle diameter refers to the distance between the center of 2 opposite balls in contact with the grooves. The root diameter, on the other hand, refers to the distance between the bottommost grooves of the screw shaft. These are the 2 main measurements that define the screw’s overall size. Pitch and nominal diameter are important measurements for a screw’s performance in a particular application.

Lubrication

In most cases, lubrication of a screw shaft is accomplished with grease. Grease is made up of mineral or synthetic oil, thickening agent, and additives. The thickening agent can be a variety of different substances, including lithium, bentonite, aluminum, and barium complexes. A common classification for lubricating grease is NLGI Grade. While this may not be necessary when specifying the type of grease to use for a particular application, it is a useful qualitative measure.
When selecting a lubricant for a screw shaft, the operating temperature and the speed of the shaft determine the type of oil to use. Too much oil can result in heat buildup, while too little can lead to excessive wear and friction. The proper lubrication of a screw shaft directly affects the temperature rise of a ball screw, and the life of the assembly. To ensure the proper lubrication, follow the guidelines below.
Ideally, a low lubrication level is appropriate for medium-sized feed stuff factories. High lubrication level is appropriate for larger feed stuff factories. However, in low-speed applications, the lubrication level should be sufficiently high to ensure that the screws run freely. This is the only way to reduce friction and ensure the longest life possible. Lubrication of screw shafts is an important consideration for any screw.